Lubricating oil composition for chiller

ABSTRACT

It is to provide a lubricating oil composition for a refrigerating machine that has a low global warming potential by including in a base oil an organic compound having two or more non-conjugated double bonds in the molecule thereof, and that is particularly preferably used for a refrigerating machine using a refrigerant having a particular structure, such as an unsaturated fluorinated hydrocarbon compound, which is a refrigerant capable of being used for existing car air conditioner system, air conditioners and the like, and that has excellent compatibility with the refrigerant and excellent thermal and chemical stability.

This application is a National Stage of PCT/JP11/057240 filed Mar. 24,2011 and claims the benefit of JP 2010-071108 filed Mar. 25, 2010.

TECHNICAL FIELD

The present invention relates to a lubricating oil composition for arefrigerating machine, and more specifically a lubricating oilcomposition for a refrigerating machine that has a low global warmingpotential, and that can be particularly preferably used for arefrigerating machine using a refrigerant having a particular structure,such as an unsaturated fluorinated hydrocarbon, which is a refrigerantcapable of being used for an existing car air conditioner system and thelike.

BACKGROUND ART

In general, a compression refrigerating machine is constituted at leastby a compressor, a condenser, an expansion mechanism (such as anexpansion valve), an evaporator and optionally a dryer, and has astructure where a mixed liquid of a refrigerant and a lubricating oil(i.e., a refrigerating machine oil) is circulated in a closed system. Inthe compression refrigerating machine, in general, a high temperatureoccurs in the compressor, whereas a low temperature occurs in thecondenser while depending on the type of the machine, and it istherefore necessary that the refrigerant and the lubricating oil arecirculated in the system without phase separation over the widetemperature range of from the low temperature to the high temperature.The refrigerant and the lubricating oil generally have regions wherephase separation occurs on the low temperature side and the hightemperature side. The maximum temperature of the phase separation regionon the low temperature side is preferably −10° C. or less, andparticularly preferably −20° C. or less, and the minimum temperature ofthe phase separation region on the high temperature side is preferably30° C. or more, and particularly preferably 40° C. or more. The phaseseparation that occurs during operation of a refrigerating machineexerts considerable adverse affects on the service life and theefficiency of the machine. For example, the phase separation of therefrigerant and the lubricating oil that occurs in the compressorportion causes lubrication failure in the moving parts therein, whichconsiderably shortens the service life of the machine due to occurrenceof seizure or the like, and the phase separation that occurs in theevaporator portion brings about decrease of the heat exchange efficiencydue to the presence of the lubricating oil having high viscosity.

As a refrigerant for a refrigerating machine, a chlorofluorocarbon(CFC), a hydrochlorofluorocarbon (HCFC) and the like have been mainlyused, but these are compounds containing chlorine, which causes theenvironmental issue (ozone layer destruction), and therefore analternative refrigerant containing no chlorine, such ashydrofluorocarbon (HFC), is being studied. As the hydrofluorocarbon, forexample, a hydrofluorocarbon, which is represented by1,1,1,2-tetrafluoroethane, difluoromethane, pentafluoroethane and1,1,1-trifluoroethane (which are hereinafter referred to as R134a, R32,R125 and R143a, respectively), is receiving attention, and R134a isused, for example, in a car air conditioner system.

In view of potential issue on the global warming of HFC, however, aso-called natural refrigerant, such as carbon dioxide, receivesattention as an alternative refrigerant suitable for environmentalprotection, but carbon dioxide requires a high pressure and thus cannotbe used in an existing car air conditioner system.

As a refrigerant that has a low global warming potential and is capableof being used in an existing car air conditioner system, refrigerantsthat have a particular polar structure in the molecule thereof have beenfound, for example, the unsaturated fluorinated hydrocarbon compounddisclosed in Patent Document 1, and the fluorinated ether compound, thefluorinated alcohol compound and the fluorinated ketone compounddisclosed in Patent Document 2.

Furthermore, Patent Documents 3, 4 and 5 disclose the techniques ofincluding the terpene compound or the ester compound of the particularfatty acid and polyhydric alcohol in a base oil for the purpose ofachieving the thermal and chemical stability and the refrigerantcompatibility at high levels even upon using with the aforementionedrefrigerants.

A lubricating oil for a refrigerating machine that is used with thoserefrigerants is thus demanded to have excellent compatibility with therefrigerants and to be excellent in stability.

RELATED ART DOCUMENTS Patent Documents

-   Patent Document 1: JP-T-2006-503961-   Patent Document 2: JP-T-7-507342-   Patent Document 3: JP-T-2008-524432-   Patent Document 4: JP-A-2008-208261-   Patent Document 5: JP-A-2009-74018

SUMMARY OF THE INVENTION Problems to be Solved by the Invention

However, the use of the ordinary antioxidants and acid scavengers or theaforementioned compounds fails to provide such thermal and chemicalstability that exceeds the ordinary products, and even though theaddition amount is increased, only little advantage is obtained.

Under the circumstances, an object of the present invention is toprovide a lubricating oil composition for a refrigerating machine thathas a low global warming potential, and that can be particularlypreferably used for a refrigerating machine using a refrigerant having aparticular structure, such as an unsaturated fluorinated hydrocarboncompound, which is a refrigerant capable of being used for existing carair conditioner system, air conditioners and the like, and that hasexcellent compatibility with the refrigerant and excellent thermal andchemical stability.

Means for Solving the Problems

As a result of earnest investigations made by the inventors for solvingthe problems, it has been found that the object can be achieved byincluding an acid scavenger containing a particular compound in a baseoil. The present invention has been completed based on the findings.

The present invention provides:

(1) a lubricating oil composition for a refrigerating machine,containing a base oil, and an organic compound having two or morenon-conjugated double bonds in a molecule thereof;

(2) the lubricating oil composition for a refrigerating machineaccording to the item (1), wherein the organic compound having two ormore non-conjugated double bonds in the molecule thereof has a 1,4-dienestructure,

(3) the lubricating oil composition for a refrigerating machineaccording to the item (1), wherein the organic compound having two ormore non-conjugated double bonds in the molecule thereof has a bridgedcyclic structure,

(4) the lubricating oil composition for a refrigerating machineaccording to any one of the items (1) to (3), wherein a mixed amount ofthe organic compound having two or more non-conjugated double bonds inthe molecule thereof is from 0.1 to 10% by mass based on the totalamount of the composition,

(5) the lubricating oil composition for a refrigerating machineaccording to any one of the items (1) to (4), wherein a refrigeratingmachine oil, in which the lubricating oil composition for arefrigerating machine is used, contains as a refrigerant at least onefluorine-containing organic compound selected from compounds representedby the following molecular formula (A), or a combination of thefluorine-containing organic compound and a saturated fluorinatedhydrocarbon compound:C_(p)O_(q)F_(r)R_(s)  (A)wherein R represents any one of Cl, Br, I and H; p represents an integerof from 1 to 6; q represents an integer of from 0 to 2; r represents aninteger of from 1 to 14; ands represents an integer of from 0 to 13,provided that when q is 0, p is from 2 to 6, and at least onecarbon-carbon unsaturated bond is contained in the molecule,

(6) the lubricating oil composition for a refrigerating machineaccording to the item (5), wherein the compound represented by themolecular formula (A) is at least one fluorine-containing organiccompound selected from an unsaturated fluorinated hydrocarbon compound,a fluorinated ether compound, a fluorinated alcohol compound and afluorinated ketone compound,

(7) the lubricating oil composition for a refrigerating machineaccording to the item (6), wherein the unsaturated fluorinatedhydrocarbon compound is at least one compound selected from1,2,3,3,3-pentafluoropropene (HFO1225ye), 1,3,3,3-tetrafluoropropene(HFO1234ze) and 2,3,3,3-tetrafluoropropene (HFO1234yf),

(8) the lubricating oil composition for a refrigerating machineaccording to the item (6), wherein the fluorinated ether compound is afluorinated dimethyl ether,

(9) the lubricating oil composition for a refrigerating machineaccording to the item (6), wherein the fluorinated alcohol compound is afluorinated methyl alcohol,

(10) the lubricating oil composition for a refrigerating machineaccording to the item (6), wherein the fluorinated ketone compound is afluorinated acetone,

(11) the lubricating oil composition for a refrigerating machineaccording to any one of the items (5) to (10), wherein the saturatedfluorinated hydrocarbon compound is at least one compound selected fromdifluoromethane, 1,1-difluoroethane, trifluoroethane, tetrafluoroethaneand pentafluoroethane,

(12) the lubricating oil composition for a refrigerating machineaccording to any one of the items (1) to (11), wherein the base oilcontains as a major component at least one compound selected from apolyoxyalkylene glycol compound, a polyvinyl ether compound, a copolymerof a poly(oxy)alkylene glycol or a monoether thereof and a polyvinylether, a polyol ester compound and a polycarbonate compound,

(13) the lubricating oil composition for a refrigerating machineaccording to any one of the items (1) to (12), wherein the base oil hasa kinematic viscosity at 100° C. of from 1 to 50 mm²/s,

(14) the lubricating oil composition for a refrigerating machineaccording to any one of the items (1) to (13), wherein the base oil hasa number average molecular weight of from 300 to 3,000,

(15) the lubricating oil composition for a refrigerating machineaccording to any one of the items (1) to (14), wherein the base oil hasa viscosity index of 60 or more,

(16) the lubricating oil composition for a refrigerating machineaccording to any one of the items (1) to (15), wherein the lubricatingoil composition further contains at least one additive selected from anextreme pressure agent, an oiliness agent, an antioxidant, an acidscavenger, a metal deactivator and a defoaming agent,

(17) the lubricating oil composition for a refrigerating machineaccording to any one of the items (1) to (16), wherein the refrigeratingmachine has a sliding member that contains engineering plastics or hasan organic coating film or an inorganic coating film,

(18) the lubricating oil composition for a refrigerating machineaccording to the item (17), wherein the organic coating film is any oneof a polytetrafluoroethylene coating film, a polyimide coating film, apolyamideimide coating film, and a thermosetting insulating film formedwith a resin coating composition containing a resin base materialcontaining a polyhydroxy ether resin and a polysulfone resin, and acrosslinking agent,

(19) the lubricating oil composition for a refrigerating machineaccording to the item (17), wherein the inorganic coating film is anyone of a graphite film, a diamond-like carbon film, a tin film, achromium film, a nickel film and a molybdenum film,

(20) the lubricating oil composition for a refrigerating machineaccording to anyone of the items (1) to (19), wherein the lubricatingoil composition is used for any one of a car air conditioner, anelectric car air conditioner, a gas heat pump, an air conditioner, arefrigerator, a hot water supply system for an automatic vending machineor a showcase, and a refrigerating-heating system, and

(21) the lubricating oil composition for a refrigerating machineaccording to the item (20), wherein a water content in the system is 300ppm by mass or less, and a residual air partial pressure therein is 10kPa or less.

Advantages of the Invention

According to the present invention, a lubricating oil composition for arefrigerating machine is provided that has a low global warmingpotential, and that can be particularly preferably used for arefrigerating machine using a refrigerant having a particular structure,such as an unsaturated fluorinated hydrocarbon, which is a refrigerantcapable of being used for existing car air conditioner system and thelike, and that has excellent compatibility with the refrigerant andexcellent thermal and chemical stability.

EMBODIMENTS FOR CARRYING OUT THE INVENTION

The lubricating oil composition for a refrigerating machine of thepresent invention contains a base oil, and an organic compound havingtwo or more non-conjugated double bonds in the molecule thereof.

<Organic Compound Having Two or More Non-Conjugated Double Bonds inMolecule Thereof>

In the lubricating oil composition for a refrigerating machine of thepresent invention, an organic compound having two or more non-conjugateddouble bonds in the molecule thereof is mixed with a base oil. Thenon-conjugated double bonds referred herein means a relationship wherethe double bonds are separated from each other with two or more singlebonds. The double bonds may be or may not be contained in an aromaticring. In the case of a non-conjugated diene, the non-conjugated doublebonds therein are counted as two double bonds.

The organic compound having two or more non-conjugated double bonds inthe molecule thereof functions as an oxygen scavenger, i.e., has such afunction that oxygen existing in a slight amount in a refrigeratingmachine system is removed through substitution reaction with hydrogen atthe α-position of the double bond.

The number of the non-conjugated double bonds contained in the moleculeis two or more. When the number of the double bond is one, thereactivity with oxygen may be insufficient. The upper limit of thenumber of the non-conjugated double bonds may be approximately 10.

The organic compound having two or more non-conjugated double bonds inthe molecule thereof preferably has a 1,4-diene structure or a bridgedcyclic structure.

The 1,4-diene structure herein means a structure that has double bondsat the 1-position and the 4-position, and the bridged cyclic structuremeans a structure that has at least one ring having a bond (which mayhave a double bond) dividing the ring.

Examples of the organic compound having a 1,4-diene structure include1,4-cyclohexadiene, 2-vinyl-1-methylenecyclopropane,1,3-dimethylenecyclobutane, 4-methylenecyclopentene,2-methyl-1,4-pentadiene, 1,4-hexadiene, 3-methyl-1,4-pentadiene,3-methylene-1,4-cyclohexadiene, 1,4-cycloheptadiene,3-vinyl-1,4-pentadiene, 1,2,6-heptatriene, 4-methylenecyclohexene,5-methyl-1,4-hexadiene, 2,4-dimethyl-1,4-pentadiene, 1,4-cyclooctadiene,2,3-dimethyl-1,4-hexadiene, 3-methyl-1,4-heptadiene,1,4,7-cyclononatriene, 1,3,5-trimethyl-1,4-cyclohexadiene,(Z)-1,4-nonadiene, 1,3,5-tris(methylene)cycloheptane,3,4-divinyl-1,5-hexadiene, 3-ethyl-1,4-octadiene, 1,4-decadiene,1,4-undecadiene, 2,4,5,6-pentamethyl-1,4-cyclooctadiene,7-ethenyl-5-undecene, 2-nonyl-1,4-pentadiene, 4-pentyl-1,4-decadiene,2-decyl-1,4-pentadiene, 6,9-pentadecadiene, 1,7,10-hexadecatriene,dihydroaplotaxene, 1,8,11-heptadecatriene, 3,6,9-heptadecatriene,6,9-heptadecadiene, 3,6,9-octadecatriene, 6,9,12-octadecatriene,6,9-octadecadiene, 3,6,9-nonadecatriene,2,6-dimethyl-2,6,9-heptadecatriene,2,2-dimethyl-6-pentyl-3,6-dodecadiene,2,4,6,8,10,12-hexamethyl-1,12-tridecadiene,7,11,15-trimethyl-1,4-heptadecadiene and 1,4-p-menthadiene Among these,1,4-p-menthadiene, 1,4-cyclohexadiene and 1,4-hexadiene are morepreferably used due to the high reactivity with oxygen.

Examples of the organic compound having a bridged cyclic structureinclude 2,5-norbornadiene, norbornadiene, bicyclo[3.2.0]hepta-2,6-diene,homotropilidene, 5-methylenebicyclo[2.2.1]hept-2-ene,bicyclo[2.2.2]octa-2,5-diene, bicyclo[3.2.1]octa-2,6-diene,5-vinyl-2-norbornene and 5-ethylidene-2-norbornene. Among these,2,5-norbornadiene is more preferably used due to the high reactivitywith oxygen.

Examples of the other organic compounds having two or morenon-conjugated double bonds in the molecule thereof include1,5-hexadiene, 1-methyl-1,4-cyclohexadiene, 3-methylene-1,5-hexadiene,2-methyl-1,4-hexadiene, 4-methyl-1,4-hexadiene, 2-methyl-1,5-hexadiene,3-methyl-1,5-hexadiene, 1,6-heptadiene, 1,5-heptadiene,4-vinyl-1-cyclohexene, 1,5-cyclooctadiene, 1,4-bismethylenecyclohexane,1,7-octadiene, 2,5-dimethyl-1,5-hexadiene, 3-ethyl-1,4-hexadiene,2,6-octadiene, 1,6-octadiene, 1-methyl-2,3-divinylcyclobutane,1-(1-methylethenyl)-3-cyclohexene, 1-methyl-5-vinyl-1-cyclohexene,1-methyl-1-ethenyl-3-cyclohexene, 3,5-dimethyl-1,6-heptadiene,3,3-dimethyl-1,6-heptadiene, 4-methyl-2,6-octadiene,2,5-dimethyl-1,6-heptadiene, 3,6-dimethyl-1,5-heptadiene, myrcene,cyclodeca-1,6-diene, 1,5-cyclodecadiene, 2,7-dimethyl-2,6-octadiene,1,5,9-cyclododecatriene, 1,1′-bi[2-cyclohexene],3-cyclohexyl-1,5-hexadiene, 6-methylene-1,10-undecadiene,1,5-cyclododecadiene, 6,10-dimethyl-1,5,9-undecatriene,1,12-tridecadiene, 2,6-dimethyl-1,6-undecadiene,1,8-cyclotetradecadiene, 8-cyclohexyl-1,5-octadiene,2,6-dimethyl-10-vinyl-2,6-decadiene, 1,13-tetradecadiene,3-isopropyl-2,5,7-trimethyl-1,5-octadiene, 4,5-dipropyl-1,7-octadiene,1,9-cyclohexadecadiene, 1,7-hexadecadiene,2,4,6,8,10-pentamethyl-1,10-undecadiene, 8,14-heptadecadiene,1,11-octadecadiene, 9-ethylidene-1,16-heptadecadiene,1,11-cycloicosadiene, 1,9-icosadiene, icosa-7,13-diene and4,9-dibutyl-1,1′-dodecadiene.

The mixed amount of the organic compound having two or morenon-conjugated double bonds in the molecule thereof is preferably from0.1 to 10% by mass based on the total amount of the composition. Whenthe mixed amount is in the range, the function as an oxygen scavenger issufficiently exerted while maintaining the compatibility with therefrigerant.

The mixed amount is more preferably from 0.1 to 5% by mass, and furtherpreferably from 0.1 to 3% by mass.

The lubricating oil composition for a refrigerating machine of thepresent invention at least contains the organic compound having two ormore non-conjugated double bonds in the molecule thereof, and mayfurther contain other oxygen scavenger depending on necessity.

<Base Oil>

The base oil in the present invention preferably contains as a majorcomponent at least one compound selected from a polyoxyalkylene glycolcompound, a polyvinyl ether compound, a copolymer of a poly(oxy)alkyleneglycol or a monoether thereof and a polyvinyl ether, a polyol estercompound, and a polycarbonate compound.

[Polyoxyalkylene Glycol Compound]

Examples of the polyoxyalkylene glycol compound capable of being used asthe base oil include compounds represented by the general formula (I):R¹—[(OR²)_(m)—OR³]_(n)  (I)wherein R¹ represents a hydrogen atom, a monovalent hydrocarbon grouphaving from 1 to 10 carbon atoms, an acyl group having from 2 to 10carbon atoms, a hydrocarbon group having from 1 to 10 carbon atoms andhaving from 2 to 6 bonding sites or an oxygen-containing hydrocarbongroup having from 1 to 10 carbon atoms; R² represents an alkylene grouphaving from 2 to 4 carbon atoms; R³ represents a hydrogen atom, ahydrocarbon group having from 1 to 10 carbon atoms, an acyl group havingfrom 2 to 10 carbon atoms or an oxygen-containing hydrocarbon grouphaving from 1 to 10 carbon atoms; n represents an integer of from 1 to6; and m represents a number that provides an average value of m×n offrom 6 to 80.

In the general formula (I), the monovalent hydrocarbon group having from1 to 10 carbon atoms for each of R¹ and R³ may be linear, branched orcyclic. The hydrocarbon group is preferably an alkyl group, and specificexamples thereof include a methyl group, an ethyl group, a n-propylgroup, an isopropyl group, various butyl groups, various pentyl groups,various hexyl groups, various heptyl groups, various octyl groups,various nonyl groups, various decyl groups, a cyclopentyl group and acyclohexyl group. When the number of carbon atoms of the alkyl groupexceeds 10, the compatibility with the refrigerant may be lowered, whichmay cause phase separation in some cases. The number of carbon atoms ofthe alkyl group is preferably from 1 to 6.

The hydrocarbon group moiety of the acyl group having from 2 to 10carbon atoms for each of R¹ and R³ may be linear, branched or cyclic.The hydrocarbon group moiety of the acyl group is preferably an alkylgroup, and specific examples thereof include the various groups thathave from 1 to 9 carbon atoms described for the aforementioned alkylgroup. When the number of carbon atoms of the acyl group exceeds 10, thecompatibility with the refrigerant may be lowered, which may cause phaseseparation in some cases. The number of carbon atoms of the acyl groupis preferably from 2 to 6.

In the case where both R¹ and R³ are hydrocarbon groups or acyl groups,R¹ and R³ may be the same as or different from each other.

In the case where n is 2 or more, plural groups of R³ in one moleculemay be the same as or different from each other.

In the case where R¹ is a hydrocarbon group having from 1 to 10 carbonatoms and having from 2 to 6 bonding sites, the hydrocarbon group may bea linear one or a cyclic one. The hydrocarbon group having two bondingsites is preferably an aliphatic hydrocarbon group, and examples thereofinclude an ethylene group, a propylene group, a butylene group, apentylene group, a hexylene group, a heptylene group, an octylene group,a nonylene group, a decylene group, a cyclopentylene group andcyclohexylene group. Examples of the other hydrocarbon groups includeresidual groups formed by removing hydroxyl groups from a bisphenolcompound, such as bisphenol, bisphenol F and bisphenol A. Thehydrocarbon group having from 3 to 6 bonding sites is preferably analiphatic hydrocarbon group, and examples thereof include residualgroups formed by removing hydroxyl groups from a polyhydric alcohol,such as trimethylolpropane, glycerin, pentaerythritol, sorbitol,1,2,3-trihydroxycyclohexane and 1,3,5-trihydroxycyclohexane.

When the number of carbon atoms of the aliphatic hydrocarbon groupexceeds 10, the compatibility with the refrigerant may be lowered, whichmay cause phase separation in some cases. The number of carbon atoms ispreferably from 2 to 6.

Examples of the oxygen-containing hydrocarbon group having from 1 to 10carbon atoms for each of R¹ and R³ include a linear aliphatic group orcyclic aliphatic group having an ether bond, and a tetrahydrofurfurylgroup is particularly preferred.

In the present invention, at least one of R¹ and R³ is preferably analkyl group, and particularly an alkyl group having from 1 to 3 carbonatoms, and is especially preferably a methyl group from the standpointof the viscosity characteristics. Furthermore, both R¹ and R³ arepreferably alkyl groups, and particularly methyl groups, due to the samefactors.

In the general formula (I), R² represents an alkylene group having from2 to 4 carbon atoms, and examples of the oxyalkylene group as therepeating unit include an oxyethylene group, an oxypropylene group andan oxybutylene group. The oxyalkylene groups in one molecule may be thesame as each other, or two or more kinds of oxyalkylene groups may becontained. At least an oxypropylene unit is preferably contained in onemolecule, and an oxypropylene unit is more preferably contained in anamount of 50% by mol or more based on the total oxyalkylene units.

In the general formula (I), n represents an integer of from 1 to 6 andis determined corresponding to the number of bonding sites of R¹. Forexample, when R¹ is an alkyl group or an acyl group, n is 1, and when R¹is an aliphatic hydrocarbon group having 2, 3, 4, 5 or 6 bonding sites,n is 2, 3, 4, 5, or 6, respectively. m represents a number that providesan average value of m×n of from 6 to 80. The advantages of the presentinvention may not be sufficiently provided when the average value of m×ndeviates the aforementioned range, for example, the compatibility may belowered to impair the oil return property when the average value exceeds80.

The polyoxyalkylene glycol compound represented by the general formula(I) encompasses a polyoxyalkylene glycol having a hydroxyl group at theterminal thereof, and when the content of the hydroxyl group is a ratioof 50% by mol or less based on the total terminal groups, the compoundmay be favorably used although the hydroxyl group is contained. When thecontent of the hydroxyl group exceeds 50% by mol, the hygroscopicity isincrease, and the viscosity index may be disadvantageously lowered. Inthe case where the compound is used in combination with the unsaturatedfluorinated hydrocarbon refrigerant described above, the refrigerant hasan olefin structure and thus is inferior in stability, and thus the baseoil preferably has a hydroxyl group value of 5 mgKOH/g or less, morepreferably 3 mgKOH/g or less, and particularly preferably 1 mgKOH/g orless.

The compound preferably has an ASTM color of 1 or less and an ashcontent of 0.1% by mass or less, from the standpoint of the stability ofthe base oil.

Preferred examples of the polyoxyalkylene glycol compound include apolyoxypropylene glycol dimethyl ether represented by the generalformula (I-a):

wherein x represents a number of from 6 to 80, a polyoxyethylenepolyoxypropylene glycol dimethyl ether represented by the generalformula (I-b):

wherein a and b represent numbers that each are 1 or more and provide asum thereof of from 6 to 80, a polyoxypropylene glycol monobutyl etherrepresented by the general formula (I-c):

wherein x represents a number of from 6 to 80, and a polyoxypropyleneglycol diacetate, from the standpoint of the economy and the advantages.

As the polyoxyalkylene glycol compound represented by the generalformula (I), the compounds disclosed in detail in JP-A-2-305893 may beused.

In the present invention, the polyoxyalkylene glycol compound may beused solely or as a combination of two or more kinds thereof.

The polyoxyalkylene glycol derivative may be obtained, for example, insuch a manner that an alkylene oxide having from 2 to 4 carbon atoms,such as ethylene oxide and propylene oxide, is polymerized with water oran alkali hydroxide as an initiator to provide a polyoxyalkylene glycolhaving hydroxyl group on both terminals thereof, and then the hydroxylgroups on both the terminals are etherified or esterified with an alkylhalide or an acyl halide.

The polyoxyalkylene glycol derivative may also be produced in such amanner that an alkylene oxide having from 2 to 4 carbon atoms ispolymerized with a monohydric alcohol having from 1 to 10 carbon atomsor an alkali metal salt thereof as an initiator to provide apolyoxyalkylene glycol monoalkyl ether having an ether bond on oneterminal and a hydroxyl group on the other terminal, and then thehydroxyl group is etherified or esterified. In the case where a compoundrepresented by the general formula (I) wherein n is 2 or more, apolyhydric alcohol, such as from dihydric to hexahydric, may be used asan initiator instead of the monohydric alcohol.

Upon producing the polyoxyalkylene glycol derivative in these manners,with respect to the ratio of the polyoxyalkylene glycol or the like andthe alkyl halide or the acyl halide on the etherifying or esterifyingreaction, in the case where the amount of the alkyl halide or the acylhalide is smaller than the stoichiometric amount, the hydroxyl group mayremain, and the hydroxyl group value may be increased. Accordingly, themolar ratio of the polyoxyalkylene glycol or the like and the alkylhalide or the acyl halide is preferably optimized. The polymerization,etherifying and esterifying reactions may be performed in an inert gasatmosphere for suppressing coloration.

[Polyvinyl Ether Compound]

In the refrigerating machine oil composition of the present invention,examples of the polyvinyl ether compound capable of being used as thebase oil include as a major component a polyvinyl compound having aconstitutional unit represented by the general formula (II):

In the general formula (II), R⁴, R⁵ and R⁶ each represent a hydrogenatom or a hydrocarbon group having from 1 to 8 carbon atoms, and may bethe same as or different from each other. Specific examples of thehydrocarbon group herein include an alkyl group, such as a methyl group,an ethyl group, a n-propyl group, an isopropyl group, a n-butyl group,an isobutyl group, a sec-butyl group, a tert-butyl group, various pentylgroups, various hexyl groups, various heptyl groups and various octylgroups; a cycloalkyl group, such as a cyclopentyl group, a cyclohexylgroup, various methylcyclohexyl groups, various ethylcyclohexyl groupsand various dimethylcyclohexyl groups; an aryl group, such as a phenylgroup, various methylphenyl groups, various ethylphenyl groups andvarious dimethylphenyl groups; and an arylalkyl group, such as a benzylgroup, various phenylethyl groups and various methylbenzyl groups. R⁴,R⁵ and R⁶ each preferably represent a hydrogen atom or a hydrocarbongroup having 3 or less carbon atoms.

In the general formula (II), R⁷ represents a divalent hydrocarbon grouphaving from 2 to 10 carbon atoms, and specific examples of the divalenthydrocarbon group having from 2 to 10 carbon atoms include a divalentaliphatic group, such as an ethylene group, a phenylethylene group, a1,2-propylene group, a 2-phenyl-1,2-propylene group, a 1,3-propylenegroup, various butylene groups, various pentylene groups, varioushexylene groups, various heptylene groups, various octylene groups,various nonylene groups and various decylene groups; an alicyclic grouphaving two or more bonding sites on the alicyclic hydrocarbon moietythereof, such as cyclohexane, methylcyclohexane, ethylcyclohexane,dimethylcyclohexane and propylcyclohexane; a divalent aromatichydrocarbon group, such as various phenylene groups, variousmethylphenylene groups, various ethyl phenylene groups, variousdimethylphenylene groups and various naphthylene groups; analkylaromatic group containing an alkyl moiety and aromatic moiety eachhaving a monovalent bonding site, in an alkylaromatic hydrocarbon suchas toluene and ethylbenzene; and an alkylaromatic group, which is apolyalkylaromatic hydrocarbon containing alkyl moieties having bondingsites, such as xylene and diethylbenzene. Among these, an aliphaticgroup having from 2 to 4 carbon atoms is particularly preferred. Theplural groups of R⁷O may be the same as or different from each other.

In the general formula (II), p represents a repeating number, and is anumber that provides an average value thereof in a range of from 0 to10, and preferably from 0 to 5.

In the general formula (II), R⁸ represents a hydrocarbon group havingfrom 1 to 10 carbon atoms, and specific examples of the hydrocarbongroup herein include an alkyl group, such as a methyl group, an ethylgroup, a n-propyl group, an isopropyl group, a n-butyl group, anisobutyl group, a sec-butyl group, a tert-butyl group, various pentylgroups, various hexyl groups, various heptyl groups, various octylgroups, various nonyl groups and various decyl groups; a cycloalkylgroup, such as a cyclopentyl group, a cyclohexyl group, variousmethylcyclohexyl groups, various ethylcyclohexyl groups, variouspropylcyclohexyl groups and various dimethylcyclohexyl groups; an arylgroup, such as a phenyl group, various methylphenyl groups, variousethylphenyl groups, various dimethylphenyl groups, various propylphenylgroups, various trimethylphenyl groups, various butylphenyl groups andvarious naphthyl groups; and an arylalkyl group, such as a benzyl group,various phenylethyl groups, various methylbenzyl groups, variousphenylpropyl groups and various phenylbutyl groups. Among these, ahydrocarbon group having 8 or less carbon atoms is preferred, and when pis 0, an alkyl group having 1 to 6 carbon atoms is particularlypreferred, and when p is 1 or more, an alkyl group having from 1 to 4carbon atoms is particularly preferred.

The polyvinyl ether compound of the present invention may be produced bypolymerization of a corresponding vinyl ether monomer. The vinyl ethermonomer that can be used herein may be a compound represented by thegeneral formula (III):

wherein R⁴, R⁵, R⁶, R⁷, R⁸ and p have the same meanings as above.Examples of the vinyl ether monomer include various compounds thatcorrespond to the aforementioned polyvinyl ether compounds, and specificexamples thereof include vinyl methyl ether, vinyl ethyl ether, vinyln-propyl ether, vinyl isopropyl ether, vinyl n-butyl ether, vinylisobutyl ether, vinyl sec-butyl ether, vinyl tert-butyl ether, vinyln-pentyl ether, vinyl n-hexyl ether, vinyl 2-methoxyethyl ether, vinyl2-ethoxyethyl ether, vinyl 2-methoxy-1-methylethyl ether, vinyl2-methoxypropyl ether, vinyl 3,6-dioxaheptyl ether, vinyl3,6,9-trioxadecyl ether, vinyl 1,4-dimethyl-3,6-dioxaheptyl ether, vinyl1,4,7-trimethyl-3,6,9-trioxadecyl ether, vinyl 2,6-dioxa-4-heptyl ether,vinyl 2,6,9-trioxa-4-decyl ether, 1-methoxypropene, 1-ethoxypropene,1-n-propoxypropene, 1-isopropoxypropene, 1-n-butoxypropene,1-isobutoxypropene, 1-sec-butoxypropene, 1-tert-butoxypropene,2-methoxypropene, 2-ethoxypropene, 2-n-propoxypropene,2-isopropoxypropene, 2-n-butoxypropene, 2-isobutoxypropene,2-sec-butoxypropene, 2-tert-butoxypropene, 1-methoxy-1-butene,1-ethoxy-1-butene, 1-n-propoxy-1-butene, 1-isopropoxy-1-butene,1-n-butoxy-1-butene, 1-isobutoxy-1-butene, 1-sec-butoxy-1-butene,1-tert-butoxy-1-butene, 2-methoxy-1-butene, 2-ethoxy-1-butene,2-n-propoxy-1-butene, 2-isopropoxy-1-butene, 2-n-butoxy-1-butene,2-isobutoxy-1-butene, 2-sec-butoxy-1-butene, 2-tert-butoxy-1-butene,2-methoxy-2-butene, 2-ethoxy-2-butene, 2-n-propoxy-2-butene,2-isopropoxy-2-butene, 2-n-butoxy-2-butene, 2-isobutoxy-2-butene,2-sec-butoxy-2-butene and 2-tert-butoxy-2-butene. These vinyl ethermonomers may be produced by a known method.

In the polyvinyl ether compound having a constitutional unit representedby the general formula (II) used as a major component of therefrigerating machine oil composition of the present invention, theterminal thereof can be converted to a desired structure by a methoddisclosed in this embodiment or a known method. Examples of the group tobe converted include a saturated hydrocarbon group, an ether group, analcohol group, a ketone group, an amide group and a nitrile group.

Preferred examples of the polyvinyl ether compound used in the base oilof the refrigerating machine oil composition of the present inventioninclude ones having the following terminal structures:

(1) a compound that has one terminal having a structure represented bythe general formula (IV):

wherein R⁹, R¹⁰ and R¹¹ each represent a hydrogen atom or a hydrocarbongroup having from 1 to 8 carbon atoms, and may be the same as ordifferent from each other; R¹² represents a divalent hydrocarbon grouphaving from 2 to 10 carbon atoms; R¹³ represents a hydrocarbon grouphaving from 1 to 10 carbon atoms; and q represents a number thatprovides an average value thereof of from 0 to 10, provided that whenthere are plural groups represented by R¹²O, the plural groups may bethe same as or different from each other, and the other terminal havinga structure represented by the general formula (V):

wherein R¹⁴, R¹⁵ and R¹⁶ each represent a hydrogen atom or a hydrocarbongroup having from 1 to 8 carbon atoms, and may be the same as ordifferent from each other; R¹⁷ represents a divalent hydrocarbon grouphaving from 2 to 10 carbon atoms; R¹⁸ represents a hydrocarbon grouphaving from 1 to 10 carbon atoms; and r represents a number thatprovides an average value thereof of from 0 to 10, provided that whenthere are plural groups represented by R¹⁷O, the plural groups may bethe same as or different from each other,

(2) a compound that has one terminal having a structure represented bythe general formula (IV) and the other terminal having a structurerepresented by the general formula (VI):

wherein R¹⁹, R²⁰ and R²¹ each represent a hydrogen atom or a hydrocarbongroup having from 1 to 8 carbon atoms, and may be the same as ordifferent from each other; R²² and R²⁴ each represent a divalenthydrocarbon group having from 2 to 10 carbon atoms, and may be the sameas or different from each other; R²³ and R²⁵ each represent ahydrocarbon group having from 1 to 10 carbon atoms, and may be the sameas or different from each other; and s and t each represent a numberthat provides an average value thereof of from 0 to 10, provided thatwhen there are plural groups represented by R²²O, the plural groups maybe the same as or different from each other, and when there are pluralgroups represented by R²⁴O, the plural groups may be the same as ordifferent from each other,

(3) a compound that has one terminal having a structure represented bythe general formula (IV) and the other terminal having an olefinicunsaturated bond, and

(4) a compound that has one terminal having a structure represented bythe general formula (IV) and the other terminal having a structurerepresented by the general formula (VII):

wherein R²⁶, R²⁷ and R²⁸ each represent a hydrogen atom or a hydrocarbongroup having from 1 to 8 carbon atoms, and may be the same as ordifferent from each other.

The polyvinyl ether mixture may be a mixture of two or more kindsselected from the compounds having the terminal structures (1) to (4).Preferred examples of the mixture include a mixture of the compounds (1)and (4), and a mixture of the compounds (2) and (3).

In the case where the compound is used in combination with theunsaturated fluorinated hydrocarbon refrigerant described above, therefrigerant has an olefin structure and thus is inferior in stability,and thus the base oil preferably has a hydroxyl group value of 17mgKOH/g or less, more preferably 15 mgKOH/g or less, and particularlypreferably 10 mgKOH/g or less.

For the polyvinyl ether compound, the starting materials, the initiatorand the reaction conditions are preferably selected to form thepolyvinyl ether compound that has a desired viscosity range. A polymeroutside the kinematic eddy viscosity range may be controlled to have aviscosity inside the kinematic eddy viscosity range by mixing a polymerhaving a different kinematic eddy viscosity.

In the present invention, the polyvinyl ether compound may be usedsolely or as a combination of two or more kinds thereof.

[Copolymer of Poly(oxy)alkylene Glycol or Monoether Thereof andPolyvinyl Ether]

The poly(oxy)alkylene glycol herein means both a polyalkylene glycol anda polyoxyalkylene glycol.

In the refrigerating machine oil composition of the present invention,examples of the copolymer of a poly(oxy)alkylene glycol or a monoetherthereof and a polyvinyl ether capable of being used as the base oilinclude copolymers represented by the general formula (VIII) and thegeneral formula (IX) (which are hereinafter referred to as a polyvinylether copolymer I and a polyvinyl ether copolymer II, respectively):

In the general formula (VIII), R²⁹, R³⁰ and R³¹ each represent ahydrogen atom or a hydrocarbon group having from 1 to 8 carbon atoms,and may be the same as or different from each other; R³³ represents adivalent hydrocarbon group having from 2 to 4 carbon atoms; R³⁴represents an aliphatic or alicyclic hydrocarbon group having from 1 to20 carbon atoms, an aromatic group, which may have a substituent havingfrom 1 to 20 carbon atoms, an acyl group having from 2 to 20 carbonatoms or an oxygen-containing hydrocarbon group having from 2 to 50carbon atoms; R³² represents a hydrocarbon group having from 1 to 10carbon atoms, provided that when there are plural groups represented byeach of R³⁴, R³³ and R³², the plural groups may be the same as ordifferent from each other.

Specific examples of the hydrocarbon group having from 1 to 8 carbonatoms for R²⁹ to R³¹ include an alkyl group, such as a methyl group, anethyl group, a n-propyl group, an isopropyl group, a n-butyl group, anisobutyl group, a sec-butyl group, a tert-butyl group, various pentylgroups, various hexyl groups, various heptyl groups and various octylgroups; a cyclopentyl group, a cyclohexyl group, variousmethylcyclohexyl groups, various ethylcyclohexyl groups and variousdimethylcyclohexyl groups, an aryl group, such as various dimethylphenylgroups; and an arylalkyl group, such as a benzyl group, variousphenylethyl groups and various methylbenzyl groups. R²⁹, R³⁰ and R³¹each particularly preferably represent a hydrogen atom.

Specific examples of the divalent hydrocarbon group having from 2 to 4carbon atoms for R³³ include a divalent alkylene group, such as amethylene group, an ethylene group, a propylene group, a trimethylenegroup and various butylene groups.

In the general formula (VIII), v represents a repeating number of R³³O,and is a number that provides an average value in a range of from 1 to50, preferably from 1 to 20, more preferably from 1 to 10, andparticularly preferably from 1 to 5. When there are plural groupsrepresented by R³³O, the plural groups may be the same as or differentfrom each other.

k represents a number of from 1 to 50, preferably from 1 to 10, morepreferably from 1 to 2, and particularly preferably 1, and u representsa number of from 0 to 50, preferably from 2 to 25, and more preferablyfrom 5 to 15, provided that when there are plural numbers for each of kand u, they may show a block form or a random form.

In the general formula (VIII), R³⁴ preferably represents an alkyl grouphaving from 1 to 10 carbon atoms, an acyl group having from 2 to 10carbon atoms or an oxygen-containing hydrocarbon group having from 2 to50 carbon atoms.

Specific examples of the alkyl group having from 1 to 10 carbon atomsinclude a methyl group, an ethyl group, a n-propyl group, an isopropylgroup, a n-butyl group, an isobutyl group, a sec-butyl group, atert-butyl group, various pentyl groups, various hexyl groups, variousheptyl groups, various octyl groups, various nonyl groups, various decylgroups, a cyclopentyl group, a cyclohexyl group, variousmethylcyclohexyl groups, various ethylcyclohexyl groups, variouspropylcyclohexyl groups and various dimethylcyclohexyl groups.

Examples of the acyl group having from 2 to 10 carbon atoms include anacetyl group, a propionyl group, a butyryl group, an isobutyryl group, avaleryl group, an isovaleryl group, a pivaloyl group, a benzoyl groupand toluoyl group.

Specific preferred examples of the oxygen-containing hydrocarbon grouphaving from 2 to 50 carbon atoms include a methoxymethyl group, amethoxyethyl group, a methoxypropyl group, a 1,1-bismethoxypropyl group,1,2-bismethoxypropyl group, an ethoxypropyl group, a(2-methoxyethoxy)propyl group and a (1-methyl-2-methoxy)propyl group.

In the general formula (VIII), specific examples of the hydrocarbongroup having from 1 to 10 carbon atoms for R³² include an alkyl group,such as a methyl group, an ethyl group, a n-propyl group, an isopropylgroup, a n-butyl group, an isobutyl group, various pentyl groups,various hexyl groups, various heptyl groups, various octyl groups,various nonyl groups and various decyl groups; a cycloalkyl group, suchas a cyclopentyl group, a cyclohexyl group, various methylcyclohexylgroups, various ethylcyclohexyl groups, various propylcyclohexyl groupsand various dimethylcyclohexyl groups; an aryl group, such as a phenylgroup, various methylphenyl groups, various ethylphenyl groups, variousdimethylphenyl groups, various propyl phenyl groups, varioustrimethylphenyl groups, various butylphenyl groups and various naphthylgroups; and an arylalkyl group, such as a benzyl group, variousphenylethyl groups, various methylbenzyl groups, various phenylpropylgroups and various phenylbutyl groups.

R²⁹ to R³¹, R³⁴, R³³, v and R²⁹ to R³² each may be the same as ordifferent from each other for every constitutional unit.

The polyvinyl ether copolymer I having the constitutional unitrepresented by the general formula (VIII) enhances the lubricatingproperty, the insulating property, the hygroscopicity and the like whilesatisfying the compatibility, by the form of copolymer. In this case,the kinds of the monomers as the starting material and the kind of theinitiator, and the ratio of the copolymer may be selected, therebyadapting the capabilities of the oil to the target levels. Accordingly,such an oil can be freely provided that is adapted to the demands on thelubricating property, the compatibility and the like, which varydepending on the type of the compressor in the refrigerating system orthe air conditioner system, the material of the sliding member, therefrigeration capability, the kind of the refrigerant, and the like.

In the polyvinyl ether copolymer II represented by the general formula(IX), R²⁹ to R³², R³³ and v have the same meanings as above. When thereare plural groups represented by R³³ and R³², the plural groups may bethe same as or different from each other. x and y each represent anumber of from 1 to 50, provided that when there are plural numbers foreach of x and y, they may show a block form or a random form. X and Yeach independently represent a hydrogen atom, a hydroxyl group or ahydrocarbon group having from 1 to 20 carbon atoms.

The production method of the polyvinyl ether copolymer I represented bythe general formula (VIII) is not particularly limited and may be anymethod that can provide the copolymer, and examples thereof include thefollowing production methods 1 to 3.

(Production Method 1 of Polyvinyl Ether Copolymer I)

In the production method 1, by using a poly(oxy)alkylene glycol compoundrepresented by the general formula (X):R³⁴—(OR³³)_(v)—OH  (X)wherein R³³, R³⁴ and v have the same meanings as above, as an initiator,a vinyl ether compound represented by the general formula (XI):

wherein R²⁹ to R³² have the same meanings as above, is polymerized,thereby providing the polyvinyl ether copolymer I.

Examples of the poly(oxy)alkylene glycol compound represented by thegeneral formula (X) include an (oxy)alkylene glycol monoether, such asethylene glycol monomethyl ether, diethylene glycol monomethyl ether,triethylene glycol monomethyl ether, propylene glycol monomethyl ether,dipropylene glycol monomethyl ether and tripropylene glycol monomethylether.

Examples of the vinyl ether compound represented by the general formula(XI) include a vinyl ether compound, such as vinyl methyl ether, vinylethyl ether, vinyl n-propyl ether, vinyl isopropyl ether, vinyl n-butylether, vinyl isobutyl ether, vinyl sec-butyl ether, vinyl tert-butylether, vinyl n-pentyl ether and vinyl n-hexyl ether; a propene compound,such as 1-methoxypropene, 1-ethoxypropene, 1-n-propoxypropene,1-isopropoxypropene, 1-n-butoxypropene, 1-isobutoxypropene,1-sec-butoxypropene, 1-tert-butoxypropene, 2-methoxypropene,2-ethoxypropene, 2-n-propoxypropene, 2-isopropoxypropene,2-n-butoxypropene, 2-isobutoxypropene, 2-sec-butoxypropene and2-tert-butoxypropene; and a butene compound, such as 1-methoxy-1-butene,1-ethoxy-1-butene, 1-n-propoxy-1-butene, 1-isopropoxy-1-butene,1-n-butoxy-1-butene, 1-isobutoxy-1-butene, 1-sec-butoxy-1-butene,1-tert-butoxy-1-butene, 2-methoxy-1-butene, 2-ethoxy-1-butene,2-n-propoxy-1-butene, 2-isopropoxy-1-butene, 2-n-butoxy-1-butene,2-isobutoxy-1-butene, 2-sec-butoxy-1-butene, 2-tert-butoxy-1-butene,2-methoxy-2-butene, 2-ethoxy-2-butene, 2-n-propoxy-2-butene,2-isopropoxy-2-butene, 2-n-butoxy-2-butene and 2-tert-butoxy-2-butene.The vinyl ether monomers can be produced by a known method.

(Production Method 2 of Polyvinyl Ether Copolymer I)

In the production method 2, by using an acetal compound represented bythe general formula (XII):

wherein R²⁹ to R³⁴ and v have the same meanings as above, as aninitiator, the vinyl ether compound represented by the general formula(XI) is polymerized, thereby providing the polyvinyl ether copolymer I.

Examples of the acetal compound represented by the general formula (XII)include acetaldehyde methyl (2-methoxyethyl)acetal, acetaldehyde ethyl(2-methoxyethyl)acetal, acetaldehyde methyl(2-methoxy-1-methylethyl)acetal, acetaldehyde ethyl(2-methoxy-1-methylethyl)acetal, acetaldehyde methyl[2-(2-methoxyethyoxy)ethyl]acetal, acetaldehyde ethyl[2-(2-methoxyethyoxy)ethyl]acetal, acetaldehyde methyl[2-(2-methoxyethoxy)-1-methylethyl]acetal and acetaldehyde ethyl[2-(2-methoxyethoxy)-1-methylethyl]acetal.

The acetal compound represented by the general formula (XII) may also beproduced, for example, by reacting one molecule of the poly(oxy)alkyleneglycol compound represented by the general formula (X) with one moleculeof the vinyl ether compound represented by the general formula (XI). Theresulting acetal compound may be used as an initiator after isolation oras it is.

(Production Method 3 of Polyvinyl Ether Copolymer I)

In the production method 3, by using an acetal compound represented bythe general formula (XIII):

wherein R²⁹ to R³¹, R³³, R³⁴ and v have the same meanings as above, asan initiator, the vinyl ether compound represented by the generalformula (XI) is polymerized, thereby providing the polyvinyl ethercopolymer I.

Examples of the acetal compound represented by the general formula(XIII) include acetaldehyde di(2-methoxyethyl)acetal, acetaldehydedi(2-methoxy-1-methylethyl)acetal, acetaldehydedi[2-(2-methoxyethyoxy)ethyl]acetal and acetaldehydedi[2-(2-methoxyethoxy)-1-methylethyl]acetal.

The acetal compound represented by the general formula (XIII) may alsobe produced, for example, by reacting one molecule of thepoly(oxy)alkylene glycol compound represented by the general formula (X)with one molecule of a vinyl ether compound represented by the generalformula (XIV):

wherein R²⁹ to R³¹, R³³, R³⁴ and v have the same meanings as above. Theresulting acetal compound may be used as an initiator after isolation oras it is.

The vinyl ether copolymer I represented by the general formula (VIII)may be such a polyvinyl ether copolymer I that has one terminal having astructure represented by the general formula (XV) or (XVI):

wherein R²⁹ to R³⁴ and v have the same meanings as above, and the otherterminal having a structure represented by the general formula (XVII) or(XVIII):

wherein R²⁹ to R³⁴ and v have the same meanings as above.

Particularly preferred examples of the polyvinyl ether copolymer I asthe base oil of the refrigerating machine oil composition of the presentinvention include the following:

(1) a copolymer having a structure that has one terminal represented bythe general formula (XV) or (XVI) and the other terminal represented bythe general formula (XVII) or (XVIII), wherein in the general formula(VIII), R²⁹, R³⁰ and R³¹ each represent a hydrogen atom, v represents anumber of from 1 to 4, R³³ represents a divalent hydrocarbon grouphaving from 2 to 4 carbon atoms, R³⁴ represents an alkyl group havingfrom 1 to 10 carbon atoms, and R³² represents a hydrocarbon group havingfrom 1 to 10 carbon atoms,

(2) a copolymer having a structure that has one terminal represented bythe general formula (XV) and the other terminal represented by thegeneral formula (XVIII), wherein in the general formula (VIII), R²⁹, R³⁰and R³¹ each represent a hydrogen atom, v represents a number of from 1to 4, R³³ represents a divalent hydrocarbon group having from 2 to 4carbon atoms, R³⁴ represents an alkyl group having from 1 to 10 carbonatoms, and R³² represents a hydrocarbon group having from 1 to 10 carbonatoms, and

(3) a copolymer having a structure that has one terminal represented bythe general formula (XVI) and the other terminal represented by thegeneral formula (XVII), wherein in the general formula (VIII), R²⁹, R³⁰and R³¹ each represent a hydrogen atom, v represents a number of from 1to 4, R³³ represents a divalent hydrocarbon group having from 2 to 4carbon atoms, R³⁴ represents an alkyl group having from 1 to 10 carbonatoms, and R³² represents a hydrocarbon group having from 1 to 10 carbonatoms.

The production method of the polyvinyl ether copolymer II represented bythe general formula (IX) is not particularly limited and may be anymethod that can provide the copolymer, and the copolymer may be producedefficiently by the method described below.

(Production Method of Polyvinyl Ether Copolymer II)

By using a poly(oxy)alkylene glycol represented by the general formula(XIX):HO—(OR³³)_(v)—H  (XIX)wherein R³³ and v have the same meanings as above, as an initiator, thevinyl ether compound represented by the general formula (XI) ispolymerized, thereby providing the polyvinyl ether copolymer IIrepresented by the general formula (IX).

Examples of the poly(oxy)alkylene glycol represented by the generalformula (XIX) include ethylene glycol, diethylene glycol, triethyleneglycol, polyethylene glycol, propylene glycol, dipropylene glycol andpolypropylene glycol.

In the case where the copolymer is used in combination with theunsaturated fluorinated hydrocarbon refrigerant described above, therefrigerant has an olefin structure and thus is inferior in stability,and thus the base oil preferably has a hydroxyl group value of 15mgKOH/g or less.

In the present invention, the copolymer of a poly(oxy)alkylene glycol ora monoether thereof and a polyvinyl ether may be used solely or as acombination of two or more kinds thereof.

[Polyol Ester Compound]

In the refrigerating machine oil composition of the present invention,preferred examples of the polyol ester compound capable of being used asthe base oil include an ester of a diol or a polyol having approximatelyfrom 3 to 20 hydroxyl groups and a fatty acid having approximately from1 to 24 carbon atoms.

Examples of the diol herein include ethylene glycol, 1,3-propanediol,propylene glycol, 1,4-butanediol, 1,2-butanediol,2-methyl-1,3-propanediol, 1,5-pentanediol, neopentyl glycol,1,6-hexanediol, 2-ethyl-2-methyl-1,3-propanediol, 1,7-heptanediol,2-methyl-2-propyl-1,3-propanediol, 2,2-diethyl-1,3-propanediol,1,8-octanediol, 1,9-nonanediol, 1,10-decanediol, 1,11-undecanediol and1,12-dodecanediol.

Examples of the polyol include a polyhydric alcohol, such astrimethylolethane, trimethylolpropane, trimethylolbutane,di(trimethylolpropane), tri(trimethylolpropane), pentaerythritol,di(pentaerythritol), tri(pentaerythritol), glycerin, polyglycerin (dimerto eicosamer of glycerin), 1,3,5-pentanetriol, sorbitol, sorbitan, asorbitol-glycerin condensate, adonitol, arabitol, xylitol and mannitol;a saccharide, such as xylose, arabinose, ribose, rhamnose, glucose,fructose, galactose, mannose, sorbose, cellobiose, maltose, isomaltose,trehalose, sucrose, raffinose, gentianose and melezitose; and partiallyetherified products and methyl glucosides thereof. Among these, ahindered alcohol, such as neopentyl glycol, trimethylolethane,trimethylolpropane, trimethylolbutane, di(trimethylolpropane),tri(trimethylolpropane), pentaerythritol, di(pentaerythritol) andtri(pentaerythritol), is preferred as the polyol.

The carbon number of the fatty acid is not particularly limited, and ingeneral, a fatty acid having from 1 to 24 carbon atoms may be used. Inthe fatty acid having from 1 to 24 carbon atoms, a fatty acid having 3or more carbon atoms is preferred, a fatty acid having 4 or more carbonatoms is more preferred, a fatty acid having 5 or more carbon atoms isfurther preferred, and a fatty acid having 10 or more carbon atoms ismost preferred, from the standpoint of the lubricating property. A fattyacid having 18 or less carbon atoms is preferred, a fatty acid having 12or less carbon atoms is more preferred, and a fatty acid having 9 orless carbon atoms is further preferred, from the standpoint of thecompatibility with the refrigerant.

The fatty acid may be any of a linear fatty acid and a branched fattyacid, and the fatty acid is preferably a linear fatty acid from thestandpoint of the lubricating property, and is preferably a branchedfatty acid from the standpoint of the hydrolysis stability. The fattyacid may be any of a saturated fatty acid and an unsaturated fatty acid.

Specific examples of the fatty acid include linear and branched fattyacids of pentanoic acids, hexanoic acids, heptanoic acids, octanoicacids, nonanoic acids, decanoic acids, undecanoic acids, dodecanoicacids, tridecanoic acids, tetradecanoic acids, pentadecanoic acids,hexadecanoic acids, heptadecanoic acids, octadecanoic acids,nonadecanoic acids, icosanoic acids, oleic acids and the like; and aso-called neo acid having a quaternary α-carbon atom. More specifically,preferred examples thereof include valeric acid (n-pentanoic acid),caproic acid (n-hexanoic acid), enanthic acid (n-heptanoic acid),caprylic acid (n-octanoic acid), pelargonic acid (n-nonanoic acid),capric acid (n-decanoic acid), oleic acid (cis-9-octadecenoic acid),isopentanoic acid (3-methylbutanoic acid), 2-methylhexanoic acid,2-ethylpentanoic acid, 2-ethylhexanoic acid and 3,5,5-trimethylhexanoicacid.

The polyol ester may be a partial ester, in which all the hydroxylgroups of the polyol are not fully esterified, a full ester, in whichall the hydroxyl groups are esterified, or a mixture of a partial esterand a full ester, and is preferably a full ester.

In the polyol ester, an ester of a hindered alcohol, such as neopentylglycol, trimethylolethane, trimethylolpropane, trimethylolbutane,di(trimethylolpropane), tri(trimethylolpropane), pentaerythritol,di(pentaerythritol) and tri(pentaerythritol), is more preferred, and anester of neopentyl glycol, trimethylolethane, trimethylolpropane,trimethylolbutane or pentaerythritol is further preferred, due to theexcellent hydrolysis stability, and an ester of pentaerythritol is mostpreferred since it is excellent in compatibility with the refrigerantand hydrolysis stability.

Preferred specific examples of the polyol ester include diesters ofneopentyl glycol with one kind or two or more kinds selected fromvaleric acid, caproic acid, enanthic acid, caprylic acid, pelargonicacid, capric acid, oleic acid, isopentanoic acid, 2-methylhexanoic acid,2-ethylpentanoic acid, 2-ethylhexanoic acid and 3,5,5-trimethylhexanoicacid; triesters of trimethylolethane with one kind or two or more kindsselected from valeric acid, caproic acid, enanthic acid, caprylic acid,pelargonic acid, capric acid, oleic acid, isopentanoic acid,2-methylhexanoic acid, 2-ethylpentanoic acid, 2-ethylhexanoic acid and3,5,5-trimethylhexanoic acid; triesters of trimethylolpropane with onekind or two or more kinds selected from valeric acid, caproic acid,enanthic acid, caprylic acid, pelargonic acid, capric acid, oleic acid,isopentanoic acid, 2-methylhexanoic acid, 2-ethylpentanoic acid,2-ethylhexanoic acid and 3,5,5-trimethylhexanoic acid; triesters oftrimethylolbutane with one kind or two or more kinds selected fromvaleric acid, caproic acid, enanthic acid, caprylic acid, pelargonicacid, capric acid, oleic acid, isopentanoic acid, 2-methylhexanoic acid,2-ethylpentanoic acid, 2-ethylhexanoic acid and 3,5,5-trimethylhexanoicacid; and tetraesters of pentaerythritol with one kind or two or morekinds selected from valeric acid, caproic acid, enanthic acid, caprylicacid, pelargonic acid, capric acid, oleic acid, isopentanoic acid,2-methylhexanoic acid, 2-ethylpentanoic acid, 2-ethylhexanoic acid and3,5,5-trimethylhexanoic acid.

The ester with two or more kinds of fatty acids may be a mixture ofesters with one kind of fatty acid and a polyol, and an ester with amixed fatty acids of two or more kinds thereof and a polyol,particularly an ester with a mixed fatty acid and a polyol, is excellentin low temperature characteristics and compatibility with therefrigerant.

In the case where the compound is used in combination with theunsaturated fluorinated hydrocarbon refrigerant described above, therefrigerant has an olefin structure and thus is inferior in stability,and thus the base oil preferably has an acid value of 0.02 mgKOH/g orless and a hydroxyl group value of 5 mgKOH/g or less. The acid value ismore preferably 0.01 mgKOH/g or less, and the hydroxyl group value ismore preferably 3 mgKOH/g or less.

The base oil preferably has an ASTM color of 1 or less, a surfacetension of 20 mN/m or more, an extracted water pH of 5.5 or more, an ashcontent of 0.1% by mass or less, and a volume resistance of 10⁹ Ωcm ormore. The base oil having these properties has good stability andexcellent electric insulation, and thus is preferred.

Upon producing the polyol ester compound, the esterifying reaction maybe performed in an inert gas atmosphere for suppressing coloration.Furthermore, with respect to the ratio of the polyhydric alcohol and thealiphatic monocarboxylic acid to be reacted with each other, in the casewhere the amount of the aliphatic monocarboxylic acid is smaller thanthe stoichiometric amount, the hydroxyl group may remain, and thehydroxyl group value may be increased, and on the other hand, in thecase where the amount of the aliphatic monocarboxylic acid is largerthan the stoichiometric amount, the carboxylic acid may remain, the acidvalue may be increased, and the extracted water pH may be lowered.Accordingly, the molar ratio of the polyhydric alcohol and the aliphaticmonocarboxylic acid is preferably optimized, and the process ispreferably controlled in such a manner that the amount of the remainingesterification catalyst (ash content) is made as small as possible.

[Polycarbonate Compound]

In the refrigerating machine oil composition of the present invention,preferred examples of the polycarbonate compound capable of being usedas the base oil include a polycarbonate having two or more polycarbonatebonds in one molecule, i.e., at least one kind selected from a compoundrepresented by the general formula (XX):

wherein Z represents a residual group formed by removing a hydroxylgroup from an e-hydric alcohol having from 1 to 12 carbon atoms; R³⁵represents a linear or branched alkylene group having from 2 to 10carbon atoms; R³⁶ represents a monovalent hydrocarbon group having from1 to 12 carbon atoms or a group containing an ether bond represented byR³⁸(O—R³⁷)_(f)— (wherein R³⁸ represents a hydrogen atom or a monovalenthydrocarbon group having from 1 to 12 carbon atoms; R³⁷ represents alinear or branched alkylene group having from 2 to 10 carbon atoms; andf represents an integer of from 1 to 20); c represents an integer offrom 1 to 30; d represents an integer of from 1 to 50; and e representsan integer of from 1 to 6, and a compound represented by the generalformula (XXI):

wherein R³⁹ represents a linear or branched alkylene group having from 2to 10 carbon atoms; g represents an integer of from 1 to 20; and Z, R³⁵,R³⁶, c, d and e have the same meanings as above.

In the general formulae (XX) and (XXI), Z represents a residual groupformed by removing a hydroxyl group from a monohydric to hexahydricalcohol having from 1 to 12 carbon atoms, and particularly preferably aresidual group formed by removing a hydroxyl group from a monohydricalcohol having from 1 to 12 carbon atoms.

Examples of the monohydric to hexahydric alcohol having from 1 to 12carbon atoms forming the residual group represented by Z include, as amonohydric alcohol, an aliphatic monohydric alcohol, such as methylalcohol, ethyl alcohol, n-propyl or isopropyl alcohol, various butylalcohols, various pentyl alcohols, various hexyl alcohols, various octylalcohols, various decyl alcohols and various dodecyl alcohols; analicyclic monohydric alcohol, such as cyclopentyl alcohol and cyclohexylalcohol; an aromatic alcohol, such as phenol, cresol, xylenol,butylphenol and naphthol; and an aromatic aliphatic alcohol, such asbenzyl alcohol and phenethyl alcohol, as a dihydric alcohol, analiphatic alcohol, such as ethylene glycol, propylene glycol, butyleneglycol, neopentylene glycol and tetramethylene glycol; an alicyclicalcohol, such as cyclohexanediol and cyclohexanedimethanol; and anaromatic alcohol, such as catechol, resorcinol, hydroquinone anddihydroxydiphenyl, as a trihydric alcohol, an aliphatic alcohol, such asglycerin, trimethylolpropane, trimethylolethane, trimethylolbutane and1,3,5-pentanetriol; an alicyclic alcohol, such as cyclohexanetriol andcyclohexanetrimethanol; and an aromatic alcohol, such as pyrogallol andmethylpyrogallol, and as a tetrahydric to hexahydric alcohol, analiphatic alcohol, such as pentaerythritol, diglycerin, triglycerin,sorbitol and dipentaerythritol.

Examples of the polycarbonate compound include, as the compoundrepresented by the general formula (XX), a compound represented by thegeneral formula (XX-a):

wherein R⁴⁰ represents a residual group formed by removing a hydroxylgroup from a monovalent alcohol having from 1 to 12 carbon atoms; andR³⁵, R³⁶, c and d have the same meanings as above, and/or as thecompound represented by the general formula (XXI), a compoundrepresented by the general formula (XXI-a):

wherein R³⁵, R³⁶, R³⁹, R⁴⁰, c, d and g have the same meanings as above.

In the general formulae (XX-a) and (XXI-a), examples of the residualgroup formed by removing a hydroxyl group from a monovalent alcoholhaving from 1 to 12 carbon atoms, which is represented by R⁴⁰, includean aliphatic hydrocarbon group, such as a methyl group, an ethyl group,a n-propyl group, an isopropyl group, various butyl groups, variouspentyl groups, various hexyl groups, various octyl groups, various decylgroups and various dodecyl groups; an alicyclic hydrocarbon group, suchas a cyclopentyl group, a cyclohexyl group, a methylcyclohexyl group, adimethylcyclohexyl group and a decahydronaphthyl group; an aromatichydrocarbon group, such as a phenyl group, various tolyl groups, variousxylyl groups, a mesityl group and various naphthyl groups; and anaromatic aliphatic hydrocarbon group, such as a benzyl group, amethylbenzyl group, a phenethyl group and various naphthylmethyl groups.Among these, a linear or branched alkyl group having from 1 to 6 carbonatoms is preferred.

R³⁵ represents a linear or branched alkylene group having from 2 to 10carbon atoms, and in the group, a group having from 2 to 6 carbon atomsis preferred, and an ethylene group and a propylene group areparticularly preferred, from the standpoint of the capability and theeasiness of production. R³⁶ represents a monovalent hydrocarbon grouphaving from 1 to 12 carbon atoms or a group containing an ether bondrepresented by R³⁸ (O—R³⁷)_(f)— (wherein R³⁸ represents a hydrogen atomor a monovalent hydrocarbon group having from 1 to 12 carbon atoms, andpreferably a monovalent hydrocarbon group having from 1 to 6 carbonatoms; R³⁷ represents a linear or branched alkylene group having from 2to 10 carbon atoms; and f represents an integer of from 1 to 20), andexamples of the monovalent hydrocarbon group having from 1 to 12 carbonatoms include those exemplified for R⁴⁰. As the linear or branchedalkylene group having from 2 to 10 carbon atoms represented by R³⁷, agroup having from 2 to 6 carbon atoms is preferred, and an ethylenegroup and a propylene group are particularly preferred, due to the samereasons as in R³⁵.

R³⁶ is particularly preferably a linear or branched alkyl group havingfrom 1 to 6 carbon atoms.

In the general formula (XXI-a), as the linear or branched alkylene grouphaving from 2 to 10 carbon atoms represented by R³⁹, a group having from2 to 6 carbon atoms is preferred, and an ethylene group and a propylenegroup are particularly preferred, due to the same reasons as in R³⁵.

The polycarbonate compound may be produced by various methods, and ingeneral, a carbonate ester-forming derivative, such as a carbonatediester or phosgene, and an alkylene glycol or a polyoxyalkylene glycolmay be reacted with each other according to a known method, therebyproducing the target polycarbonate compound.

In the present invention, the polycarbonate compound may be used solelyor as a combination of two or more kinds thereof.

In the refrigerating machine oil composition of the present invention,the base oil used contains as a major component at least oneoxygen-containing compound selected from the polyoxyalkylene glycolcompound, the polyvinyl ether compound, the copolymer of apoly(oxy)alkylene glycol or a monoether thereof and a polyvinyl ether,the polyol ester compound and the polycarbonate compound. The language“contain as a major component” herein means that the oxygen-containingcompound is contained at a ratio of 50% by mass or more. The content ofthe oxygen-containing compound in the base oil is preferably 70% by massor more, more preferably 90% by mass or more, and further preferably100% by mass.

In the present invention, the base oil preferably has a kinematicviscosity at 100° C. of from 1 to 50 mm²/s, more preferably from 3 to 40mm²/s, and further preferably from 4 to 30 mm²/s. When the kinematicviscosity is 1 mm²/s or more, a good lubricating capability (loadbearing property) is exerted, and good sealing property is obtained, andwhen it is 50 mm²/s or less, good energy saving property is obtained.

The base oil preferably has a number average molecular weight of from300 to 3,000, more preferably from 500 to 3,000, and further preferablyfrom 700 to 2,500. The base oil preferably has an ignition point of 150°C. or less, and when the number average molecular weight of the base oilis from 300 to 3,000, the desired capability as a refrigerating machineoil can be exerted, and the ignition point of the base oil can becontrolled within the aforementioned range.

In the present invention, the base oil preferably has a viscosity indexof 60 or more, and more preferably 80 or more. The upper limit of theviscosity index may be approximately 300 due to the restriction onproduction or the like.

When the viscosity index is 60 or more, decrease in the kinematicviscosity can be suppressed at a high temperature.

The viscosity index of the base oil may be measured according to JIS K2283.

In the present invention, the base oil may contain, in addition to theoxygen-containing compound, other base oil in an amount of 50% by massor less, preferably 30% by mass or less, and more preferably 10% by massor less, unless the base oil deviates from the aforementionedproperties, but the base oil preferably contains no other base oil.

Examples of the base oil that is capable of being used with theoxygen-containing compound include other polyester compound, ahydrogenated product of an α-olefin oligomer, a mineral oil, analicyclic hydrocarbon compound and an alkylated aromatic hydrocarboncompound.

<Refrigerant>

Examples of the refrigerant, to which the lubricating oil compositionfor a refrigerating machine of the present invention is applied, includea saturated fluorinated hydrocarbon compound (HFC), carbon dioxide(CO₂), a low boiling point hydrocarbon (HC) and ammonia, and arefrigerant containing at least one fluorine-containing organic compoundselected from compounds represented by the following molecular formula(A), or a combination of the fluorine-containing organic compound and asaturated fluorinated hydrocarbon compound is preferred since it has alow global warming potential:C_(p)O_(q)F_(r)R_(s)  (A)wherein R represents any one of Cl, Br, I and H; p represents an integerof from 1 to 6; q represents an integer of from 0 to 2; r represents aninteger of from 1 to 14; and s represents an integer of from 0 to 13,provided that when q is 0, p is from 2 to 6, and at least onecarbon-carbon unsaturated bond is contained in the molecule.

The refrigerant represented by the molecular formula (A) will bedescribed in detail below.

The molecular formula (A) shows the kinds and the numbers of theelements in the molecule, and the formula (A) shows afluorine-containing organic compound having a number of carbon atoms pof from 1 to 6. A fluorine-containing compound having from 1 to 6 carbonatoms may have physical and chemical characteristics including a boilingpoint, a freezing point, an evaporation latent heat and the like thatare demanded for a refrigerant.

In the molecular formula (A), the bonding mode of the p carbon atomsrepresented by C_(p) includes a carbon-carbon single bond, anunsaturated bond, such as a carbon-carbon double bond, a carbon-oxygendouble bond and the like. The carbon-carbon unsaturated bond ispreferably a carbon-carbon double bond from the standpoint of thestability, and the number thereof may be 1 or more, and preferably 1.

In the molecular formula (A), the bonding mode of the q oxygen atomsrepresented by O_(q) is preferably oxygen derived from an ether group, ahydroxyl group or a carbonyl group. The number of the oxygen atoms q maybe 2, which includes the case where two groups of an ether group, ahydroxyl group and the like are contained.

In the case where the number q is 0 in O_(q), i.e., no oxygen atom iscontained in the molecule, p is from 2 to 6, and at least oneunsaturated bond, such as a carbon-carbon double bond, is contained inthe molecule. In other words, at least one of the bonding modes of the pcarbon atoms represented by C_(p) is necessarily a carbon-carbonunsaturated bond.

In the molecular formula (A), R represents any one of Cl, Br, I and H,and R is preferably H due to less potential of the ozone layerdestruction.

As described above, preferred examples of the fluorine-containingorganic compound represented by the molecular formula (A) include anunsaturated fluorinated hydrocarbon compound, a fluorinated ethercompound, a fluorinated alcohol compound and a fluorinated ketonecompound.

These compounds will be described below.

[Unsaturated Fluorinated Hydrocarbon Compound]

Examples of the unsaturated fluorinated hydrocarbon compound used as therefrigerant of the refrigerating machine in the present inventioninclude an unsaturated fluorinated hydrocarbon compound represented bythe molecular formula (A), wherein R represents H, p represents aninteger of from 2 to 6, q represents an integer of 0, r represents aninteger of from 1 to 12, and s represents an integer of from 0 to 11.

Preferred examples of the unsaturated fluorinated hydrocarbon compoundinclude fluorinated products of a linear or branched chain-like olefinhaving from 2 to 6 carbon atoms and a cyclic olefin having from 4 to 6carbon atoms.

Specific examples thereof include ethylene having from 1 to 3 fluorineatoms introduced, propene having from 1 to 5 fluorine atoms introduced,a butene compound having from 1 to 7 fluorine atoms introduced, apentene compound having from 1 to 9 fluorine atoms introduced, a hexenecompound having from 1 to 11 fluorine atoms introduced, cyclobutenehaving from 1 to 5 fluorine atoms introduced, cyclopentene having from 1to 7 fluorine atoms introduced and cyclohexene having from 1 to 9fluorine atoms introduced.

Among the unsaturated fluorinated hydrocarbon compounds, an unsaturatedfluorinated hydrocarbon compound having from 2 to 3 carbon atoms ispreferred, examples of which include a fluorinated product of ethylene,such as trifluoroethylene, and a fluorinated product of various propenecompounds, and a fluorinated product of propene is more preferred.Examples of the fluorinated product of propene include3,3,3-trifluoropropene, 1,3,3,3-tetrafluoropropene and2,3,3,3-tetrafluoropropene, and 1,2,3,3,3-pentafluoropropene(HFO1225ye), 1,3,3,3-tetrafluoropropene (HFO1234ze) and2,3,3,3-tetrafluoropropene (HFO1234yf) are particularly preferred due tothe low global warming potential thereof.

In the present invention, the unsaturated fluorinated hydrocarboncompound may be used solely or as a combination of two or more kindsthereof.

[Fluorinated Ether Compound]

Examples of the fluorinated ether compound used as the refrigerant ofthe refrigerating machine in the present invention include a fluorinatedether compound represented by the molecular formula (A), wherein Rrepresents H, p represents an integer of from 2 to 6, q represents aninteger of from 1 to 2, r represents an integer of from 1 to 14, and srepresents an integer of from 0 to 13.

Preferred examples of the fluorinated ether compound include afluorinated product of a chain-like aliphatic ether with a linear orbranched alkyl group having from 2 to 6 carbon atoms and from 1 to 2ether bonds, and a fluorinated product of an alicyclic ether having from3 to 6 carbon atoms and from 1 to 2 ether bonds.

Specific examples thereof include fluorinated dimethyl ether having from1 to 6 fluorine atoms introduced, fluorinated methyl ethyl ether havingfrom 1 to 8 fluorine atoms introduced, fluorinated dimethoxymethanehaving from 1 to 8 fluorine atoms introduced, a fluorinated methylpropyl ether compound having from 1 to 10 fluorine atoms introduced, afluorinated methyl butyl ether compound having from 1 to 12 fluorineatoms introduced, a fluorinated ethyl propyl ether compound having from1 to 12 fluorine atoms introduced, fluorinated oxetane having from 1 to6 fluorine atoms introduced, fluorinated 1,3-dioxolane having from 1 to6 fluorine atoms introduced and fluorinated tetrahydrofuran having from1 to 8 fluorine atoms introduced.

Examples of the fluorinated ether compound include hexafluorodimethylether, pentafluorodimethyl ether, bis(difluoromethyl)ether, fluoromethyltrifluoromethyl ether, trifluoromethyl methyl ether,perfluorodimethoxymethane, 1-trifluoromethoxy-1,1,2,2-tetrafluoroethane,difluoromethoxypentafluoroethane,1-trifluoromethoxy-1,2,2,2-tetrafluoroethane,1-difluoromethoxy-1,1,2,2-tetrafluoroethane,1-difluoromethoxy-1,2,2,2-tetrafluoroethane,1-trifluoromethoxy-2,2,2-trifluoroethane,1-difluoromethoxy-2,2,2-trifluoroethane, perfluorooxetane,perfluoro-1,3-dioxolane, various isomers of pentafluorooxetane, andvarious isomers of tetrafluorooxetane.

In the present invention, the fluorinated ether compound may be usedsolely or as a combination of two or more kinds thereof.

[Fluorinated Alcohol Compound]

Examples of the fluorinated alcohol compound used as the refrigerant ofthe refrigerating machine in the present invention include a fluorinatedether compound represented by the molecular formula (A), wherein Rrepresents H, p represents an integer of from 1 to 6, q represents aninteger of from 1 to 2, r represents an integer of from 1 to 13, and srepresents an integer of from 1 to 13.

Preferred examples of the fluorinated alcohol compound include afluorinated product of a linear or branched aliphatic alcohol havingfrom 1 to 6 carbon atoms and from 1 to 2 hydroxyl groups.

Specific examples thereof include fluorinated methyl alcohol having from1 to 3 fluorine atoms introduced, fluorinated ethyl alcohol having from1 to 5 fluorine atoms introduced, a fluorinated propyl alcohol compoundhaving from 1 to 7 fluorine atoms introduced, a fluorinated butylalcohol compound having from 1 to 9 fluorine atoms introduced, afluorinated pentyl alcohol compound having from 1 to 11 fluorine atomsintroduced, fluorinated ethylene glycol having from 1 to 4 fluorineatoms introduced and fluorinated propylene glycol having from 1 to 6fluorine atoms introduced.

Examples of the fluorinated alcohol compound include a fluorinatedalcohol, such as monofluoromethyl alcohol, difluoromethyl alcohol,trifluoromethyl alcohol, various isomers of difluoroethyl alcohol,various isomers of trifluoroethyl alcohol, various isomers oftetrafluoroethyl alcohol, pentafluoroethyl alcohol, various isomers ofdifluoropropyl alcohol, various isomers of trifluoropropyl alcohol,various isomers of tetrafluoropropyl alcohol, various isomers ofpentafluoropropyl alcohol, various isomers of hexafluoropropyl alcohol,heptafluoropropyl alcohol, various isomers of difluorobutyl alcohol,various isomers of trifluorobutyl alcohol, various isomers oftetrafluorobutyl alcohol, various isomers of pentafluorobutyl alcohol,various isomers of hexafluorobutyl alcohol, various isomers ofheptafluorobutyl alcohol and various isomers of octafluorobutyl alcohol;nonafluorobutyl alcohol, various isomers of difluoroethylene glycol,trifluoroethylene glycol, tetrafluoroethylene glycol; a fluorinatedpropylene glycol, such as various isomers of difluoropropylene glycol,various isomers of trifluoropropylene glycol, various isomers oftetrafluoropropylene glycol, various isomers of pentafluoropropyleneglycol and hexafluoropropylene glycol; and a fluorinated trimethyleneglycol corresponding to the fluorinated propylene glycol.

In the present invention, the fluorinated alcohol compound may be usedsolely or as a combination of two or more kinds thereof.

[Fluorinated Ketone Compound]

Examples of the fluorinated ketone compound used as the refrigerant ofthe refrigerating machine in the present invention include a fluorinatedketone compound represented by the molecular formula (A), wherein Rrepresents H, p represents an integer of from 2 to 6, q represents aninteger of from 1 to 2, r represents an integer of from 1 to 12, andrepresents an integer of from 0 to 11.

Preferred examples of the fluorinated ketone compound include afluorinated product of aliphatic ketone having from 3 to 6 carbon atomsand a linear or branched alkyl group.

Specific examples thereof include fluorinated acetone having from 1 to 6fluorine atoms introduced, fluorinated methyl ethyl ketone having from 1to 8 fluorine atoms introduced, fluorinated diethyl ketone having from 1to 10 fluorine atoms introduced and fluorinated methyl propyl ketonehaving from 1 to 10 fluorine atoms introduced.

Examples of the fluorinated ketone compound include hexafluorodimethylketone, pentafluorodimethyl ketone, bis(difluoromethyl)ketone,fluoromethyl trifluoromethyl ketone, trifluoromethyl methyl ketone,perfluoromethyl ethyl ketone, trifluoromethyl 1,1,2,2-tetrafluoroethylketone, difluoromethyl pentafluoroethyl ketone, trifluoromethyl1,1,2,2-tetrafluoroethyl ketone, difluoromethyl 1,1,2,2-tetrafluoroethylketone, difluoromethyl 1,2,2,2-tetrafluoroethyl ketone, trifluoromethyl2,2,2-trifluoroethyl ketone and difluoromethyl 2,2,2-trifluoroethylketone.

In the present invention, the fluorinated ketone compound may be usedsolely or as a combination of two or more kinds thereof.

[Saturated Fluorinated Hydrocarbon Compound]

The saturated fluorinated hydrocarbon compound is such a refrigerantthat is capable of being mixed depending on necessity with the at leastone fluorinated organic compound selected from the compound representedby the molecular formula (A).

The saturated fluorinated hydrocarbon compound is preferably afluorinated product of an alkane having from 1 to 4 carbon atoms, andparticularly preferably a fluorinated product of methane or ethanehaving 1 or 2 carbon atoms, such as trifluoromethane, difluoromethane,1,1-difluoroethane, 1,1,1-trifluoroethane, 1,1,2-trifluoroethane,1,1,1,2-tetrafluoroethane, 1,1,2,2-tetrafluoroethane and1,1,1,2,2-pentafluoroethane. The saturated fluorinated hydrocarboncompound may also be compounds formed by halogenating the aforementionedfluorinated products of an alkane with a halogen atom other thanfluorine, and examples thereof include trifluoroiodomethane (CF₃I). Thesaturated fluorinated hydrocarbon compound may be used solely or as acombination of two or more kinds thereof.

In the present invention, a combination of a saturated fluorinatedhydrocarbon compound having from 1 to 3 carbon atoms and theaforementioned unsaturated fluorinated hydrocarbon compound having from2 to 3 carbon atoms is particularly preferably used.

Examples of the saturated fluorinated hydrocarbon compound having from 1to 3 carbon atoms include R32, R125, R134a, R143b, R152a and R245fa, andamong these, R32, R134a and R152a are preferred. The saturatedfluorinated hydrocarbon compound may be used solely or as a combinationof two or more kinds thereof.

Examples of the combination of the saturated fluorinated hydrocarboncompound having from 1 to 3 carbon atoms and the unsaturated fluorinatedhydrocarbon compound having from 2 to 3 carbon atoms include acombination of CH₂F₂ (HFC32) with HFO1225ye, HFO1234yf or HFO1234ze, acombination of CHF₂CH₃ (HFC152a) with HFO1225ye, HFO1234yf or HFO1234ze,and a combination of CF₃I with HFO1234yf.

The mixed amount of the saturated fluorinated hydrocarbon compound isgenerally 10% by mass or more, preferably 20% by mass or more, and morepreferably 30% by mass or more, based on the total amount of therefrigerant.

The refrigerant in the present invention may further be mixed dependingon necessity with carbon dioxide (CO₂), a low boiling point hydrocarbon(HC), ammonia and the like in the at least one fluorine-containingorganic compound selected from the compound represented by the molecularformula (A).

The mixed amount of carbon dioxide and the like mentioned above isgenerally 10% by mass or more, preferably 20% by mass or more, and morepreferably 30% by mass or more, based on the total amount of therefrigerant.

[Other Additives]

The refrigerating machine oil composition of the present invention maycontain at least one member selected from an extreme pressure agent, anoiliness agent, an antioxidant, an acid scavenger, a metal deactivator,a defoaming agent and the like.

(Extreme Pressure Agent)

Examples of the extreme pressure agent include a phosphorus extremepressure agent, such as a phosphate ester, an acidic phosphate ester, aphosphite ester, an acidic phosphite ester, and amine salts thereof.

In the phosphorus extreme pressure agent, tricresyl phosphate,trithiophenyl phosphate, tri(nonylphenyl)phosphite, dioleyl hydrogenphosphite, 2-ethylhexyldiphenyl phosphite and the like are particularlypreferred from the standpoint of extreme pressure property, frictionproperty and the like.

Examples of the extreme pressure agent also include a metal salt of acarboxylic acid. The metal salt of a carboxylic acid herein ispreferably a metal salt of a carboxylic acid having from 3 to 60 carbonatoms, and more preferably a metal salt of a fatty acid having from 3 to30 carbon atoms, and particularly preferably from 12 to 30 carbon atoms.Examples thereof also include metal salts of a dimer acid and a trimeracid of the aforementioned fatty acids, and a dicarboxylic acid havingfrom 3 to 30 carbon atoms. Among these, metal salts of a fatty acidhaving from 12 to 30 carbon atoms and a dicarboxylic acid having from 3to 30 carbon atoms are particularly preferred.

The metal constituting the metal salt is preferably an alkali metal oran alkaline earth metal, and an alkali metal is particularly preferred.

Examples of the extreme pressure agent further include, in addition tothe aforementioned extreme pressure agents, a sulfur extreme pressureagent, such as a sulfurized oil, a sulfurized fatty acid, a sulfurizedester, a sulfurized olefin, a dihydrocarbyl polysulfide, a thiocarbamatecompound, a thioterpene compound and a dialkyl thiodipropionatecompound.

The mixed amount of the extreme pressure agent is preferably from 0.001to 5% by mass, and more preferably from 0.005 to 3% by mass, based onthe total amount of the composition, from the standpoint of thelubricating property and the stability. The extreme pressure agent maybe used solely or as a combination of two or more kinds thereof.

(Oiliness Agent)

Examples of the oiliness agent include an aliphatic saturated orunsaturated monocarboxylic acid, such as stearic acid and oleic acid, apolymerized fatty acid, such as a dimer acid and a hydrogenated dimeracid, a hydroxyfatty acid, such as ricinolein acid and 12-hydroxystearicacid, an aliphatic saturated or unsaturated monoalcohol, such as laurylalcohol and oleyl alcohol, an aliphatic saturated or unsaturatedmonoamine, such as stearylamine and oleylamine, an aliphatic saturatedor unsaturated monocarboxylic acid amide, such as lauric acid amide andoleic acid amide, and a partial ester of a polyhydric alcohol, such asglycerin and sorbitol, and an aliphatic saturated or unsaturatedmonocarboxylic acid.

These compounds may be used solely or as a combination of two or morekinds thereof. The mixed amount thereof is preferably from 0.01 to 10%by mass, and more preferably from 0.1 to 5% by mass, based on the totalamount of the composition.

(Antioxidant)

As the antioxidant, a phenol antioxidant, such as2,6-di-tert-butyl-4-methylphenol, 2,6-di-tert-butyl-4-ethylphenol and2,2′-methylenebis(4-methyl-6-tert-butylphenol), and an amineantioxidant, such as phenyl-α-naphthylamine andN,N′-diphenyl-p-phenylenediamine, are preferably mixed. The antioxidantis preferably mixed in an amount of from 0.01 to 5% by mass, and morepreferably from 0.05 to 3% by mass, in the composition, from thestandpoint of the advantages and the economy.

(Acid Scavenger)

Examples of the acid scavenger include an epoxy compound, such as phenylglycidyl ether, an alkyl glycidyl ether, an alkylene glycol glycidylether, cyclohexene oxide, an α-olefin oxide and an epoxidized soybeanoil, and in particular, at least one member selected from a glycidylester, a glycidyl ether and an α-olefin oxide is preferably used as theacid scavenger.

Examples of the glycidyl ester include a glycidyl ester of a linear,branched or cyclic, saturated or unsaturated, aliphatic carboxylic acidor aromatic carboxylic acid generally having from 3 to 30 carbon atoms,preferably from 4 to 24 carbon atoms, and more preferably from 6 to 16carbon atoms. The aliphatic carboxylic acid and the aromatic carboxylicacid may be a monocarboxylic acid or a polycarboxylic acid. In the caseof the polycarboxylic acid, all the carboxyl groups are preferablyconverted to a glycidyl ester from the standpoint of suppressing anincrease in the acid value for the stability of the lubricating oilcomposition.

Among these, a glycidyl ester of a linear, branched or cyclic saturatedaliphatic monocarboxylic acid having from 6 to 16 carbon atoms isparticularly preferred. Examples of the glycidyl ester include glycidyl2-ethylhexanoate, glycidyl 3,5,5-trimethylhexanoate, glydidyl caprate,glycidyl laurate, glycidyl versatate and glycidyl myristate.

Examples of the glycidyl ether include a glycidyl ether derived from alinear, branched or cyclic, saturated or unsaturated, aliphatic,monohydric or polyhydric alcohol generally having from 3 to 30 carbonatoms, preferably from 4 to 24 carbon atoms, and more preferably from 6to 16 carbon atoms, or an aromatic compound having at least one hydroxylgroup. In the case of the aliphatic polyhydric alcohol and the aromaticcompound having two or more hydroxyl groups, all the hydroxyl groups arepreferably converted to a glycidyl ether from the standpoint ofsuppressing an increase in the hydroxyl group value for the stability ofthe lubricating oil composition.

Among these, a glycidyl ether derived from a linear, branched or cyclicsaturated aliphatic monohydric alcohol having from 6 to 16 carbon atomsis particularly preferred. Examples of the glycidyl ether include2-ethylethyl glycidyl ether, isononyl glycidyl ether, caprinoyl glycidylether, lauryl glycidyl ether and myristyl glycidyl ether.

The α-olefin oxide used is generally a compound having from 4 to 50carbon atoms, preferably from 4 to 24 carbon atoms, and more preferablyfrom 6 to 16 carbon atoms.

In the present invention, the acid scavenger may be used solely or as acombination of two or more kinds thereof. The mixed amount thereof isgenerally in a range of from 0.005 to 10% by mass, and preferably in arange of from 0.005 to 6% by mass, based on the total amount of thecomposition, from the standpoint of the advantages and the suppressionof sludge formation.

(Metal Deactivator and Defoaming Agent)

Examples of the metal deactivator include a copper deactivator, such asN—[N,N′-dialkyl(alkyl group having from 3 to 12 carbonatoms)aminomethyl]triazole, and examples of the defoaming agent includea silicone oil and a fluorinated silicone oil.

[Lubricating Method of Refrigerating Machine, in which Lubricating OilComposition for Refrigerating Machine is used]

The lubricating oil composition for a refrigerating machine of thepresent invention may be preferably applied to a refrigerating machinethat uses a refrigerant containing at least one fluorine-containingorganic compound selected from compounds represented by the molecularformula (A), or a combination of the fluorine-containing organiccompound and a saturated fluorinated hydrocarbon compound. Inparticular, the lubricating oil composition is suitable for arefrigerating machine that uses a refrigerant containing an unsaturatedfluorinated hydrocarbon compound.

In the lubricating method of the refrigerating machine that uses thelubricating oil composition for a refrigerating machine of the presentinvention, the amount used of the refrigerant and the lubricating oilcomposition for a refrigerating machine is preferably from 99/1 to10/90, and more preferably from 95/5 to 30/70, in terms of the massratio (refrigerant)/(lubricating oil composition for refrigeratingmachine). When the amount of the refrigerant is smaller than the range,the refrigeration capability may be unfavorably decreased, and when theamount of the refrigerant is larger than the range, the lubricatingcapability may be unfavorably decreased. The lubricating oil compositionfor a refrigerating machine of the present invention may be applied tovarious types of refrigerating machines, and may be applied particularlypreferably to a compression refrigeration cycle of a compressionrefrigerating machine.

[Refrigerating Machine]

The refrigerating machine, to which the lubricating oil composition fora refrigerating machine of the present invention is applied, has arefrigeration cycle constituted by essential components including acompressor, a condenser, an expansion mechanism (such as an expansionvalve) and an evaporator, or including a compressor, a condenser, anexpansion mechanism, a dryer and an evaporator, and uses the lubricatingoil composition for a refrigerating machine of the present invention asa refrigerating machine oil, and the aforementioned various types ofrefrigerants as a refrigerant.

In the dryer, a desiccant containing zeolite having a pore diameter of0.33 nm or less is preferably filled. Examples of the zeolite includenatural zeolite and synthetic zeolite, and the zeolite more preferablyhas a CO₂ gas absorption capacity of 10 or less at 25° C. and a CO₂ gaspartial pressure of 33 kPa. Examples of the synthetic zeolite includeXH-9 and XH-600, trade names, produced by Union Showa Co., Ltd.

In the present invention, the use of the desiccant efficiently removeswater without absorption of the refrigerant in the refrigeration cycle,and simultaneously prevents the desiccant from becoming powder due todeterioration thereof, thereby preventing clogging of the piping causedby the powder, and abnormal abrasion caused by invasion of the powderinto the sliding members of the compressor, and consequently therefrigerating machine can be operated stably for a prolonged period oftime.

The refrigerating machine, to which the lubricating oil composition fora refrigerating machine of the present invention is applied, has varioussliding members (such as a bearing) in the compressor. In the presentinvention, the sliding members may be formed of engineering plastics ormay have an organic coating film or an inorganic coating film in viewparticularly of the sealing property.

Preferred examples of the engineering plastics include a polyamideresin, a polyphenylene sulfide resin and polyacetal resin, from thestandpoint of the sealing property, the sliding property, the wearresistance and the like.

Examples of the organic coating film include a fluorine-containing resincoating film (such as a polytetrafluoroethylene coating film), apolyimide coating film, a polyamideimide coating film, and athermosetting insulating film formed with a resin coating compositioncontaining a resin base material containing a polyhydroxy ether resinand a polysulfone resin, and a crosslinking agent, from the standpointof the sealing property, the sliding property, the wear resistance andthe like.

Examples of the inorganic coating film include a graphite film, adiamond-like carbon film, a nickel film, a molybdenum film, a tin filmand a chromium film, from the standpoint of the sealing property, thesliding property, the wear resistance and the like. The inorganiccoating film may be formed by plating processing or PVD (physical vapordeposition).

The sliding members may be formed of an ordinary alloy system, such asan Fe-based alloy, an Al-based alloy and a Cu-based alloy.

[System, to which Refrigerating Machine Oil Composition is Applied]

The lubricating oil composition for a refrigerating machine of thepresent invention may be used for a car air conditioner, an electric carair conditioner, a gas heat pump, an air conditioner, a refrigerator, ahot water supply system for an automatic vending machine or a showcase,and a refrigerating-heating system.

In the present invention, the water content in the system is preferably300 ppm by mass or less, and preferably 200 ppm by mass or less, and theresidual air partial pressure therein is preferably 10 kPa or less, andmore preferably 5 kPa or less.

The lubricating oil composition for a refrigerating machine of thepresent invention contains the particular oxygen-containing compound asa major component, as a base oil, has a low viscosity for enhancing theenergy saving property, and is excellent in sealing property.

EXAMPLE

The present invention will be described in more detail with reference toExamples below, but the present invention is not limited to theexamples.

The properties of the base oil and the characteristics of thelubricating oil composition for a refrigerating machine were obtainedaccording to the following manners.

<Properties of Base Oil>

(1) Kinematic Viscosity at 100° C.

The kinematic viscosity at 100° C. was measured with a glass capillaryviscometer according to JIS K2283-1983.

(2) Number Average Molecular Weight

The number average molecular weight was measured with gel permeationchromatography (GPC). The GPC used was HLC-8120GPC, SC-8020 (produced byTosoh Corporation), and the measurement was performed with THF(tetrahydrofuran) as an eluent and an IR detector. The number averagemolecular weight was obtained from the measurement result with thecalibration curve according to the polystyrene standard samples.

(3) Flash Point

The flash point was measured according to JIS K2265 (COC method).

(4) Viscosity Index

The viscosity index was measured according to JIS K2283.

<Thermal Stability Test of Lubricating Oil Composition for RefrigeratingMachine>

An oil-refrigerant mixture (ratio: 30 g/30 g, water content in oil: 500ppm) and a metal catalyst containing iron, copper and aluminum werecharged in an autoclave having an internal capacity of 200 mL, which wasthen sealed, and the autoclave was maintained under conditions of an airpressure of 18.7 kPa and a temperature of 175° C. for 336 hours.Thereafter, the appearance of the oil, the appearance of the catalystand the presence of sludge were observed visually, and the acid valuewas measured. The acid value was measured by an indicator methodaccording to the lubricating oil neutralization test method defined inJIS K2501.

<Mixed Components>

The components used for preparing the lubricating oil compositions for arefrigerating machine are shown below.

(1) Base Oil

A1: polyethyl vinyl ether (kinematic viscosity at 100° C.: 15.97 mm²/s,flash point: 222° C., number average molecular weight: 1,250, viscosityindex: 85)

A2: polypropylene glycol dimethyl ether (kinematic viscosity at 100° C.:9.25 mm²/s, flash point: 212° C., number average molecular weight:1,139, viscosity index: 207)

A3: polypropylene glycol (PPG)-polyethyl vinyl ether (PEV) copolymer(PPG/PEV molar ratio: 7/11) (kinematic viscosity at 100° C.: 9.56 mm²/s,flashpoint: 218° C., number average molecular weight: 1,200, viscosityindex: 140)

A4: pentaerythritol octanoate (C8 acid) nonanoate (C9 acid) ester (C8acid/C9 acid molar ratio: 1/1.1) (kinematic viscosity at 100° C.: 9.64mm²/s, flash point: 268° C., number average molecular weight: 670,viscosity index: 126)

(2) Oxygen Scavenger (Organic Compound having Two or more Double Bondsin Molecule)

B1: 1,4-p-menthadiene

B2: 1,4-cyclohexadiene

B3: 1,4-hexadiene

B4: 2,5-norbornadiene

(3) Other Additives

The following components were used and added in such a manner that thecontents of the components with respect to the total amount of thecomposition were the amounts in the parenthesis (% by mass), therebymaking the total content of the components of 0.70% by mass.

Acid scavenger: 2-ethylhexyl glycidyl ether (0.3% by mass)

Antioxidant: 2,6-di-t-butyl-4-methylphenol (0.3% by mass)

Defoaming agent: silicone defoaming agent (0.1% by mass)

Examples 1 to 7 and Comparative Examples 1 to 6

Refrigerating machine oil compositions having the formulations shown inTable 1 were prepared, and the compositions were evaluated for thermalstability by using HFO1234yf (2,3,3,3-tetrafluoropropene) as arefrigerant. The results obtained are shown in Table 1.

TABLE 1 Example 1 2 3 4 5 6 7 Formulation Base oil A1 97.9 98.5 98.598.4 — — — (% by mass) A2 — — — — 97.9 — — A3 — — — — — 97.9 — A4 — — —— — — 97.9 Oxygen B1 1.4 — — — 1.4 1.4 1.4 scavenger B2 — 0.8 — — — — —B3 — — 0.8 — — — — B4 — — — 0.9 — — — Other additives 0.7 0.7 0.7 0.70.7 0.7 0.7 Thermal Appearance of oil transparent transparenttransparent pale yellow transparent transparent transparent stabilitytest Appearance of catalyst no change no change no change no change nochange no change no change Presence of sludge none none none none nonenone none Acid value 0.04 0.15 0.06 0.06 0.05 0.07 0.18 (mgKOH/g)Comparative Example 1 2 3 4 5 6 Formulation Base oil A1 99.3 97.3 98.3 —— — (% by mass) A2 — — — 99.3 — — A3 — — — — 99.3 — A4 — — — — — 99.3Conjugated double bond — 2.0 — — — — compound ¹⁾ Oxygen scavenger ²⁾ — —1.0 — — — Other additives 0.7 0.7 0.7 0.7 0.7 0.7 Thermal Appearance ofoil yellow yellowish yellowish yellow yellow orange stability test greengreen Appearance of catalyst no change no change no change no change nochange no change Presence of sludge slight none none slight slightslight Acid value (mgKOH/g) 0.42 0.28 0.35 0.40 0.45 1.36 Note: ¹⁾farnesene ²⁾ 1-hexadecene

Examples 8 to 11 and Comparative Examples 7 to 9

Refrigerating machine oil compositions having the formulations shown inTable 2 were prepared, and the compositions were evaluated for thermalstability by using HFO1234ze (1,3,3,3-tetrafluoropropene) as arefrigerant. The results obtained are shown in Table 2.

Examples 12 to 15 and Comparative Examples 10 to 12

Refrigerating machine oil compositions having the formulations shown inTable 3 were prepared, and the compositions were evaluated for thermalstability by using a mixed refrigerant containing 50% by mass ofHFO1234yf (2,3,3,3-tetrafluoropropene) and 50% by mass of CH₂F₂ (HFC32)as a refrigerant. The results obtained are shown in Table 3.

TABLE 2 Example Comparative Example 8 9 10 11 7 8 9 Formulation Base oilA1 97.9 98.5 98.5 98.4 99.3 97.3 98.3 (% by mass) Oxygen B1 1.4 — — — —— — scavenger B2 — 0.8 — — — — — B3 — — 0.8 — — — — B4 — — — 0.9 — — —Conjugated double — — — — — 2.0 — bond compound ¹⁾ Oxygen scavenger ²⁾ —— — — — — 1.0 Other additives 0.7 0.7 0.7 0.7 0.7 0.7 0.7 ThermalAppearance of oil transparent transparent transparent pale yellow yellowyellow yellow stability test Appearance of no change no change no changeno change no change no change no change catalyst Presence of sludge nonenone none none slight none none Acid value 0.02 0.09 0.05 0.03 0.35 0.250.42 (mgKOH/g) Note: ¹⁾ farnesene ²⁾ 1-hexadecene

TABLE 3 Example Comparative Example 12 13 14 15 10 11 12 FormulationBase oil A1 97.9 98.5 98.5 98.4 99.3 97.3 98.3 (% by mass) Oxygen B1 1.4— — — — — — scavenger B2 — 0.8 — — — — — B3 — — 0.8 — — — — B4 — — — 0.9— — — Conjugated double — — — — — 2.0 — bond compound ¹⁾ Oxygenscavenger ²⁾ — — — — — — 1.0 Other additives 0.7 0.7 0.7 0.7 0.7 0.7 0.7Thermal Appearance of oil transparent transparent transparent paleyellow yellow yellow yellow stability test Appearance of no change nochange no change no change no change no change no change catalystPresence of sludge none none none none slight none none Acid value 0.030.10 0.06 0.06 0.40 0.32 0.45 (mgKOH/g) Note: ¹⁾ farnesene ²⁾1-hexadecene

It is understood as follows from Tables 1, 2 and 3.

In all Examples 1 to 7, in which the lubricating oil compositions for arefrigerating machine of the present invention are used in the systemusing HFO1234yf as a refrigerant, the appearance of the oil and theappearance of the catalyst are good, and no sludge is formed, in thethermal stability test.

In all Examples 8 to 11, in which the lubricating oil compositions for arefrigerating machine of the present invention are used in the systemusing HFO1234ze as a refrigerant, the appearance of the oil and theappearance of the catalyst are good, and no sludge is formed, in thethermal stability test.

On the other hand, in Comparative Examples 1, 4 and 5, in which theoxygen scavenger in the present invention is not used, not only the acidvalue is high, but also the appearance of the oil is yellow or orange,and sludge is formed. In Comparative Examples 2 and 3, in which theorganic compound having conjugated double bonds and the oxygenscavenger, which are different from those of the present invention, theappearance of the oil is yellowish green, and the acid value is high.

In Comparative Examples 8 to 10, in which HFO1234ze is used as arefrigerant, sludge is formed, and the acid value is high.

In Examples 12 to 15 and Comparative Examples 10 to 12, in which a mixedrefrigerant of HFO1234yf and CH₂F₂ is used, the similar results as inthe system using HFO1234ze are obtained.

INDUSTRIAL APPLICABILITY

The lubricating oil composition for a refrigerating machine of thepresent invention has a low global warming potential, is used for arefrigerating machine using a refrigerant having a particular structure,such as an unsaturated fluorinated hydrocarbon, which is a refrigerantcapable of being used for existing car air conditioner system and thelike, has excellent compatibility with the refrigerant, is excellent instability, and forms no sludge in a thermal stability test.

The invention claimed is:
 1. A composition, comprising a liquid mixtureof a refrigerant and a lubricating oil, wherein: the lubricating oilcomprises a base oil, and an organic compound comprising twonon-conjugated double bonds and comprising at least one of a 1,4-dienestructure and a bridged cyclic structure, the refrigerant is afluorine-comprising organic compound of formula (A):C_(p)O_(q)F_(r)R_(s)  (A); R is Cl, Br, I, or H; p is an integer of from1 to 6; q is an integer of from 0 to 2; r is an integer of from 1 to 14;s is an integer of from 0 to 13, and when q is 0, p is from 2 to 6 andthe compound of formula (A) comprises a carbon-carbon unsaturated bond,and wherein the lubricating oil composition is suitable for arefrigerating machine.
 2. The composition of claim 1, wherein theorganic compound has a 1,4-diene structure.
 3. The composition of claim1, wherein the organic compound has a bridged cyclic structure.
 4. Thecomposition of claim 1, wherein a mixed amount of the organic compoundis from 0.1 to 10% by mass based on a total amount of the composition.5. The composition of claim 1, wherein the refrigerant further comprisesa saturated fluorinated hydrocarbon compound.
 6. The composition ofclaim 1, wherein the compound of formula (A) is an unsaturatedfluorinated hydrocarbon compound, a fluorinated ether compound, afluorinated alcohol compound, a fluorinated ketone compound, or anycombination thereof.
 7. The composition of claim 6, wherein the compoundof formula (A) comprises, as an unsaturated fluorinated hydrocarboncompound, 1,2,3,3,3-pentafluoropropene (HFO1225ye),1,3,3,3-tetrafluoropropene (HFO1234ze), 2,3,3,3-tetrafluoropropene(HFO1234yf), or any combination thereof.
 8. The composition of claim 6,wherein the compound of formula (A) comprises, as a fluorinated ethercompound, a fluorinated dimethyl ether.
 9. The composition of claim 6,wherein the compound of formula (A) comprises, as a fluorinated alcoholcompound, a fluorinated methyl alcohol.
 10. The composition of claim 6,wherein the compound of formula (A) comprises, as a fluorinated ketonecompound, a fluorinated acetone.
 11. The composition of claim 1, whereinthe refrigerant comprises, as a saturated fluorinated hydrocarboncompound, difluoromethane, 1,1-difluoroethane, trifluoroethane,tetrafluoroethane, pentafluoroethane, or any combination thereof. 12.The composition of claim 1, wherein the base oil comprises, as a majorcomponent, a polyoxyalkylene glycol compound, a polyvinyl ethercompound, a copolymer of a poly(oxy)alkylene glycol or a monoetherthereof, a polyvinyl ether, a polyol ester compound, a polycarbonatecompound, or any combination thereof.
 13. The composition of claim 1,wherein the base oil has a kinematic viscosity at 100° C. of from 1 to50 mm²/s.
 14. The composition of claim 1, wherein the base oil has anumber average molecular weight of from 300 to 3,000.
 15. Thecomposition of claim 1, wherein the base oil has a viscosity index of 60or more.
 16. The composition of claim 1, wherein the lubricating oilcomposition further comprises, as an additive, an extreme pressureagent, an oiliness agent, an antioxidant, an acid scavenger, a metaldeactivator, a defoaming agent, or any combination thereof.
 17. Thecomposition of claim 1, wherein the refrigerating machine comprises asliding member, and the sliding member comprises an engineering plastic,an organic coating film, an inorganic coating film, or any combinationthereof.
 18. The composition of claim 17, wherein the sliding membercomprises, as an organic coating film, a polytetrafluoroethylene coatingfilm, a polyimide coating film, a polyamideimide coating film, athermosetting insulating film, or any combination thereof, if thesliding member comprises a thermosetting insulating film, thethermosetting insulating film comprises a resin coating composition anda crosslinking agent, and if the sliding member comprises athermosetting insulating film, the resin coating composition comprises aresin base material comprising a polyhydroxy ether resin and apolysulfone resin.
 19. The composition of claim 17, wherein the slidingmember comprises, as an inorganic coating film, a graphite film, adiamond-like carbon film, a tin film, a chromium film, a nickel film, amolybdenum film, or any combination thereof.
 20. The composition ofclaim 1, wherein the lubricating oil composition is suitable for a carair conditioner, an electric car air conditioner, a gas heat pump, anair conditioner, a refrigerator, an automatic vending machine hot watersupply system, a showcase hot water supply system, arefrigerating-heating system, or any combination thereof.
 21. Thecomposition of claim 20, wherein the lubricating oil composition issuitable for a system wherein a water content is 300 ppm by mass or lessand a residual air partial pressure therein is 10 kPa or less.